SLIDING ROOF HOUSING INSTALLATION

PROCEDURE


  1. INSTALL SLIDING ROOF HOUSING ASSEMBLY


    1. Loosen the 8 bolts from the brackets of the sliding roof housing assembly.

    2. Temporarily install the sliding roof housing assembly with the 8 nuts and 8 bolts.

      B003Z7MN01

    3. Tighten the 2 nuts.

      Tech Tips

      Tighten the 2 nuts in the order shown in the illustration.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    4. Tighten the 6 nuts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    5. Tighten the 16 bolts to install the sliding roof housing assembly.

      B003ZLCC01
      B003ZIE Bolt (A) B003Z8F Bolt (B)

      Tech Tips

      The brackets can be installed in any order. The bolts must be tightened in the order of (A) then (B).

      Torque:
      Bolt (A)
      18.5 N*m  { 189 kgf*cm, 14 ft.*lbf }
      Bolt (B)
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  2. INSTALL TELEVISION BRACKET (w/ Rear Seat Entertainment System)


    1. Engage the 2 guides and clip.

    2. Install the television bracket with the 4 bolts.

  3. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH

    Click here

  4. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  5. INSTALL NO. 1 ROOF SIDE AIR DUCT LH

    Click here

  6. INSTALL NO. 1 ROOF SIDE AIR DUCT RH

    Tech Tips

    Use the same procedure as for the LH side.

  7. CONNECT SLIDING ROOF DRAIN HOSE


    1. B003ZEWC01
      *a Clamp
      *b Marking

      for Clamp Type:


      1. Connect the sliding roof drain hose.

        Tech Tips

        Slide the hose to the base of the drain pipe.

      2. Engage the claw to secure the sliding roof drain hose.

        Tech Tips


        • Make sure that the clamp is on the marking or between the marking and hose end.

        • Use the same procedure for the other 3 sliding roof drain hoses.

    2. B004009C01
      *a Clip
      *b Marking
      *c Front Side
      *d Outside

      for Clip Type:


      1. Expand the clip and connect the sliding roof drain hose.

        Tech Tips

        Slide the hose to the base of the drain pipe.

      2. Release the clip to secure the sliding roof drain hose.

        Note

        The clip must face toward the outside of the vehicle and also be above the lower surface of the sliding roof housing assembly when installing the sliding roof drain hoses.

        Tech Tips


        • Make sure that the clip is on the marking or between the marking and hose end.

        • Use the same procedure for the other 3 sliding roof drain hoses.

  8. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  9. INSTALL SLIDING ROOF WEATHERSTRIP


    1. Install the sliding roof weatherstrip:

      B004038C01
      *a Joint *b Front Side
      *c Alignment Mark (Purple) *d Middle Mark
      *e Correct *f Incorrect
      *g Pinched *h Exposed
      *i Gap (raised, wavy, etc.) - -

      1. Position the 2 joints of the sliding roof weatherstrip an the rear side.

      2. Align the alignment marks (purple) on the sliding roof weatherstrip with the middle marks an the corners of the sliding roof panel sub-assembly and install the sliding roof weatherstrip.

      3. Install the lip of the sliding roof weatherstrip firmly.

  10. INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY


    1. Using a T25 "TORX" socket wrench, temporarily install the sliding roof glass sub-assembly with the 4 screws.

    2. Perform a level check.

      B00409VN01

      1. Check the difference in level "a" between the roof panel and the upper surface of the sliding roof weatherstrip when the sliding roof glass sub-assembly is fully closed.

        Tech Tips

        "+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.

        Standard
        Area Measurement
        A - A

        0 + 1.0 mm (0 + 0.0394 in.)

        0 - 2.0 mm (0 - 0.0787 in.)
        B - B

        0 + 2.0 mm (0 + 0.0787 in.)

        0 - 1.0 mm (0 - 0.0394 in.)
        C - C

        0 + 1.5 mm (0 + 0.0591 in.)

        0 - 1.5 mm (0 - 0.0591 in.)
        D - D

        0 + 1.5 mm (0 + 0.0591 in.)

        0 - 1.0 mm (0 - 0.0394 in.)
    3. B00402AC01
      *a Even

      Perform a gap check.


      1. Check the gap between the roof panel and sliding roof glass sub-assembly.

        Note

        The gap must be even all around.

    4. After adjusting the sliding roof glass sub-assembly, using a T25 "TORX" socket wrench, install the sliding roof glass sub-assembly with the 4 screws.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  11. CHECK FOR WATER LEAK


    1. After adjusting the sliding roof glass sub-assembly, check for water leakage into the vehicle interior.

    2. If there are any leaks, readjust the sliding roof glass sub-assembly.

  12. INSTALL SLIDING ROOF SIDE GARNISH LH


    1. Turn the ignition switch on (IG).

    2. Open the sliding roof glass sub-assembly.

    3. B003ZZAC02
      *a Sliding Roof Guide Rail LH
      B003ZIE Front
      B004057 Grease

      Remove any grease from the area shown in the illustration with a piece of cloth.

    4. Close the sliding roof glass sub-assembly.

    5. Turn the ignition switch off.

    6. Engage the 2 claws to install a new sliding roof side garnish LH.

  13. INSTALL SLIDING ROOF SIDE GARNISH RH

    Tech Tips

    Use the same procedure as for the LH side.

  14. INSTALL ROOF HEADLINING ASSEMBLY

    Click here

  15. RESET SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY

    Click here

  16. CHECK SLIDING ROOF SYSTEM

    Click here

  17. INSPECT SRS WARNING LIGHT

    Click here