QUARTER WINDOW GLASS INSTALLATION

CAUTION / NOTICE / HINT

PROCEDURE

1. CLEAN QUARTER WINDOW ASSEMBLY

   
   

   1. 

      Clean the outer circumference of the quarter window assembly with a non-residue solvent.

      Note

      
      

      • Do not touch the quarter window assembly surface after cleaning it.

      • Be careful not to damage the quarter window assembly and clips.

2. INSTALL QUARTER WINDOW ASSEMBLY

   
   

   1. Using a brush, coat the installation surfaces on the vehicle body with primer M.

      Note

      
      

      • Do not coat the adhesive with primer M.

      • Do not apply too much primer M.

      • Allow the primer M to dry for 3 minutes or more.

      • Throw away any leftover primer M.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer M with a clean piece of cloth before it dries.

   2. Using a brush or a sponge, coat the adhesive application area of a new quarter window assembly with primer G.

      

      *A	Back Side	-	-
      	Primer G	-	-

      Standard Dimension
      Area Dimension a 9.0 mm (0.354 in.) b 14.0 mm (0.551 in.) c 8.9 mm (0.350 in.) d 24.1 mm (0.949 in.)

      Note

      
      

      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

   3. Apply adhesive to the quarter window assembly.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      
      
      1. 

         *a

         Nozzle

         Cut off the tip of the cartridge nozzle as shown in the illustration.

         Standard Dimension
         Area Dimension a 12.0 mm (0.472 in.) or more b 8.0 mm (0.315 in.) or more

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the quarter window assembly as shown in the illustration.

         

         *A	Back Side	-	-
         	Adhesive	-	-

         Standard Dimension
         Area Dimension a 3.6 mm (0.142 in.) b 5.5 mm (0.217 in.) c 5.5 mm (0.217 in.) d 6.0 mm (0.236 in.) e 12.6 mm (0.496 in.)

   4. Install the quarter window assembly to the vehicle body.

      
      

      1. 

         Using suction cups, engage the 3 clips to install the quarter window assembly.

         Note

         
         

         • Check that the clips are engaged to the vehicle body correctly.

         • Check the clearance between the vehicle body and quarter window assembly.

      2. Lightly press the outer surface of the quarter window assembly to ensure that the quarter window assembly is securely fit to the vehicle body.

         Tech Tips

         Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.

      4. Hold the quarter window assembly using protective tape until the applied adhesive becomes hard.

         Note

         Do not drive the vehicle for the time described in the table below.

         Minimum Time
         Temperature Minimum Time prior to Driving Vehicle 35°C (95°F) 1 hour and 30 minutes 20°C (68°F) 5 hours 5°C (41°F) 24 hours

   5. for LH side:

      
      

      1. Engage the clamp to connect the wire harness.

      2. Install the bolt.

   6. for RH side:

      
      

      1. Engage the 2 clamps to connect the wire harness.

      2. Install the bolt.

3. INSPECT FOR LEAK AND REPAIR

   
   

   1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

   2. If water leaks into the cabin, allow the water to dry and add adhesive.

   3. Remove the protective tape.

4. INSTALL ROOF HEADLINING ASSEMBLY

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