CONDENSER REMOVAL

PROCEDURE


  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

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  2. REMOVE RADIATOR GRILLE

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  3. REMOVE INLET AIR CLEANER ASSEMBLY

    for 1AR-FE:

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    for 2GR-FKS:

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  4. REMOVE BATTERY

    for 1AR-FE:

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    for 2GR-FKS:

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  5. REMOVE HOOD LOCK ASSEMBLY

    for LHD:

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    for RHD:

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  6. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    1. A0028Q0

      Disconnect the 2 connectors.

    2. Disengage the clamp.

    3. Remove the 5 bolts and upper radiator support sub-assembly.

  7. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY


    1. A002A5E

      Remove the bolt and disconnect the discharge hose sub-assembly from the cooler condenser assembly.

    2. Remove the O-ring from the discharge hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  8. DISCONNECT AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY


    1. A0028D0

      Remove the bolt and disconnect the air conditioner tube and accessory assembly from the cooler condenser assembly.

    2. Remove the O-ring from the air conditioner tube and accessory assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  9. REMOVE COOLER CONDENSER ASSEMBLY


    1. A002B4Z

      Disengage the 4 claws.

    2. Disengage the 2 guides and remove the cooler condenser assembly as shown in the illustration.

      Note

      Do not damage the condenser or radiator when removing the cooler condenser assembly.