REAR AIR CONDITIONING UNIT INSTALLATION

PROCEDURE

1. INSTALL REAR COOLING UNIT ASSEMBLY

   
   

   1. Engage the guide.

      

   2. Install the rear cooling unit assembly with the 4 bolts.

      Note

      Tighten the bolts in the order shown in the illustration to install the rear cooling unit assembly.

   3. Connect the drain cooler hose.

   4. Engage each clamp.

   5. Connect each connector.

2. INSTALL REAR NO. 5 AIR DUCT

   
   

   1. Install the rear No. 5 air duct with the 2 clips.

3. INSTALL NO. 1 COOLER AIR DUCT

   
   

   1. Install the No. 1 cooler air duct.

4. INSTALL COOLER PLATE

   
   

   1. Engage the 2 claws to install the cooler plate.

5. INSTALL INNER ROOF SIDE GARNISH ASSEMBLY RH

   Tech Tips

   Use the same procedure as for the LH side.

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6. INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH

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7. INSTALL ROPE HOOK

   Tech Tips

   Use the same procedure as for the LH side.

   Click here

8. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK

   Tech Tips

   Use the same procedure as for the LH side.

   Click here

9. INSTALL DECK TRIM POCKET COVER

   Tech Tips

   Use the same procedure as for the LH side.

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10. INSTALL NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY

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11. INSTALL COOLER (NO. 2 ROOM TEMP. SENSOR) THERMISTOR (w/ Rear Automatic Air Conditioning System)

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12. CONNECT REAR NO. 2 SEAT OUTER BELT ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

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13. INSTALL NO. 1 DECK SIDE TRIM COVER

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14. CONNECT REAR NO. 1 SEAT OUTER BELT ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

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15. INSTALL FRONT DECK SIDE TRIM COVER RH

    Tech Tips

    Use the same procedure as for the LH side.

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16. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH

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17. INSTALL REAR DOOR SCUFF PLATE RH

    Tech Tips

    Use the same procedure as for the LH side.

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18. INSTALL REAR OUTER SEAT TRACK BRACKET COVER RH

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19. INSTALL REAR NO. 2 SEAT ASSEMBLY

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20. INSTALL REAR FLOOR FINISH PLATE

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21. INSTALL REAR DECK FLOOR BOX

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22. INSTALL DECK SIDE TRIM BOX LH

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23. INSTALL TONNEAU COVER ASSEMBLY

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24. INSTALL NO. 3 DECK BOARD SUB-ASSEMBLY

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25. INSTALL DECK BOARD ASSEMBLY

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26. CONNECT NO. 2 AIR CONDITIONING ACCESSORY ASSEMBLY

    
    

    1. 

       *a	View A
       *b	Marking (Yellow)
       *c	Outlet Heater Water Hose Installation Angle (30 to 60°)
       *d	Clip Installation Angle (15 to 75°)

       Connect the outlet heater water hose with the marking within the area shown in the illustration.

       Note

       Do not apply excessive force to the outlet heater water hose.

    2. Engage the clip within the area shown in the illustration.

    3. 

       *a	View A
       *b	Marking (Yellow)
       *c	Inlet Heater Water Hose Installation Angle (30 to 60°)
       *d	Clip Installation Angle (15 to 75°)

       Connect the inlet heater water hose with the marking within the area shown in the illustration.

       Note

       Do not apply excessive force to the inlet heater water hose.

    4. Engage the clip within the area shown in the illustration.

    5. Remove the vinyl tape from the liquid tube.

    6. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the liquid tube.

       Compressor Oil
       ND-OIL 8 or equivalent

    7. Install the O-ring to the liquid tube.

    8. Connect the liquid tube.

    9. Remove the vinyl tape from the suction tube.

    10. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the suction tube.

        Compressor Oil
        ND-OIL 8 or equivalent

    11. Install the O-ring to the suction tube.

    12. Connect the suction tube.

    13. 

        Rotate the hook connector as shown in the illustration.

    14. Insert the tube joint into the fitting hole securely and tighten the bolt.

        Torque:

        9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

27. INSTALL NO. 1 LUGGAGE COMPARTMENT SIDE COVER PROTECTOR

    
    

    1. Install the No. 1 luggage compartment side cover protector with the 3 screws, bolt and clip.

28. ADD ENGINE COOLANT (for 1AR-FE)

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29. ADD ENGINE COOLANT (for 2GR-FKS)

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30. INSPECT FOR COOLANT LEAK (for 1AR-FE)

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31. INSPECT FOR COOLANT LEAK (for 2GR-FKS)

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32. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT

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33. WARM UP ENGINE

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34. INSPECT FOR REFRIGERANT LEAK

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