REAR BRAKE INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the LH side and RH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. INSTALL REAR DISC


    1. A01GEJEC01
      *a Matchmark

      Align the matchmarks of the rear disc and rear axle hub and bearing assembly, and install the rear disc.

  2. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG


    1. Install the parking brake shoe adjusting hole plug to rear disc.

  3. INSTALL REAR DISC BRAKE CYLINDER MOUNTING


    1. Install the rear disc brake cylinder mounting to the rear axle carrier sub-assembly with the 2 bolts.

      Torque:
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }

  4. INSTALL REAR DISC BRAKE BUSHING DUST BOOT


    1. A01GEQBC01
      B004057 Lithium Soap Base Glycol Grease

      Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bushing dust boots.

      Tech Tips

      Apply more than 0.3 g (0.01 oz) of lithium soap base glycol grease to each rear disc brake bushing dust boot.

    2. Install the 2 rear disc brake bushing dust boots to the rear disc brake cylinder mounting.

  5. INSTALL REAR NO. 1 DISC BRAKE CYLINDER SLIDE PIN


    1. A01GF39C02
      B004057 Lithium Soap Base Glycol Grease

      Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the rear No. 1 disc brake cylinder slide pin.

    2. Install the rear No. 1 disc brake cylinder slide pin to the rear disc brake cylinder mounting.

    3. Push the rear No. 1 disc brake cylinder slide pin into the rear disc brake bushing dust boot to engage the pin to the boot.

  6. INSTALL REAR NO. 2 DISC BRAKE CYLINDER SLIDE PIN


    1. A01GF26C01
      B004057 Lithium Soap Base Glycol Grease

      Apply a light layer of lithium soap base glycol grease to the contact surface of the rear No. 2 disc brake cylinder slide pin.

    2. Install a new rear disc brake cylinder slide bushing to the rear No. 2 disc brake cylinder slide pin.

    3. A01GF0CC01
      B004057 Lithium Soap Base Glycol Grease

      Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the rear No. 2 disc brake cylinder slide pin.

    4. Install the rear No. 2 disc brake cylinder slide pin to the rear disc brake cylinder mounting.

    5. Push the rear No. 2 disc brake cylinder slide pin into the rear disc brake bushing dust boot to engage the pin to the boot.

  7. INSTALL REAR DISC BRAKE PAD SUPPORT PLATE


    1. Install the 4 rear disc brake pad support plates to the rear disc brake cylinder mounting.

      Note

      Be sure to install each rear disc brake pad support plate in the correct position and direction.

  8. INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM KIT

    Note


    • When replacing worn rear disc brake pads, the rear disc brake anti-squeal shim kit must be replaced together with the rear disc brake pads.

    • Make sure that disc brake grease is not applied onto the lining surface.

    • Install each rear disc brake pad wear indicator plate in the correct position and direction.

    • Install the rear disc brake anti-squeal shims in the correct positions and directions.


    1. A01GEP4C01
      B003ZQH Disc Brake Grease

      Apply disc brake grease to the inside of each rear disc brake anti-squeal shim as shown in the illustration.

    2. A01GEYDC01
      *1 Rear Disc Brake Anti-squeal Shim
      *2 Rear Disc Brake Pad Wear Indicator Plate

      Install the rear disc brake anti-squeal shim to each rear disc brake pad.

    3. Install the rear disc brake pad wear indicator plate to each rear disc brake pad.

  9. INSTALL REAR DISC BRAKE PAD


    1. Install the 2 rear disc brake pads to the rear disc brake cylinder mounting.

      Note

      There should be no oil or grease on the friction surfaces of the rear disc brake pads or the rear disc.

  10. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY


    1. Hold the 2 rear disc brake cylinder slide pins and install the rear disc brake cylinder assembly to the rear disc brake cylinder mounting with the 2 bolts.

      Torque:
      26.5 N*m  { 270 kgf*cm, 20 ft.*lbf }

  11. CONNECT REAR FLEXIBLE HOSE


    1. Connect the rear flexible hose to the rear disc brake cylinder assembly with a new union bolt and a new gasket.

      Torque:
      22 N*m  { 224 kgf*cm, 16 ft.*lbf }

      Note

      Install the rear flexible hose lock securely into the lock hole in the rear disc brake cylinder assembly.

  12. BLEED BRAKE LINE

    Click here

  13. ADJUST PARKING BRAKE

    Click here

  14. INSTALL REAR WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }