FRONT BRAKE REMOVAL

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the LH side and RH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. REMOVE FRONT WHEEL

  2. DRAIN BRAKE FLUID

    Note

    If brake fluid leaks onto any painted surface, immediately wash it off.

  3. DISCONNECT FRONT FLEXIBLE HOSE


    1. A018KQR

      Remove the union bolt and gasket, and disconnect the front flexible hose from the front disc brake cylinder assembly.

  4. REMOVE FRONT DISC BRAKE CYLINDER ASSEMBLY


    1. A018KDHC01
      *a Turn
      *b Hold

      Hold the 2 front disc brake cylinder slide pins and remove the 2 bolts and front disc brake cylinder assembly.

  5. REMOVE FRONT DISC BRAKE PAD


    1. A018MD7

      Remove the 2 anti-squeal springs.

    2. A018GVZ

      Remove the 2 front disc brake pads from the front disc brake cylinder mounting.

  6. REMOVE FRONT DISC BRAKE ANTI-SQUEAL SHIM KIT


    1. Remove the front disc brake anti-squeal shim from each front disc brake pad.

    2. A018HFL

      Using a screwdriver, remove the front disc brake pad wear indicator plate from each front disc brake pad.

  7. REMOVE FRONT DISC BRAKE PAD SUPPORT PLATE


    1. A018L7O

      Remove the 4 front disc brake pad support plates from the front disc brake cylinder mounting.

      Note

      Each front disc brake pad support plate has a different shape. Be sure to put an identification mark on each front disc brake pad support plate so that it can be reinstalled to its original position.

  8. REMOVE FRONT NO. 1 DISC BRAKE CYLINDER SLIDE PIN


    1. A018LBF

      Remove the front No. 1 disc brake cylinder slide pin from the front disc brake cylinder mounting.

  9. REMOVE FRONT NO. 2 DISC BRAKE CYLINDER SLIDE PIN


    1. A018MH1

      Remove the front No. 2 disc brake cylinder slide pin from the front disc brake cylinder mounting.

    2. A018KSJC01
      *a Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, remove the front disc brake cylinder slide bushing from the front No. 2 disc brake cylinder slide pin.

      Note

      Do not damage the front No. 2 disc brake cylinder slide pin.

  10. REMOVE FRONT DISC BRAKE BUSHING DUST BOOT


    1. A018GUU

      Remove the 2 front disc brake bushing dust boots from the front disc brake cylinder mounting.

  11. REMOVE FRONT DISC BRAKE CYLINDER MOUNTING


    1. A018HLX

      Remove the 2 bolts and front disc brake cylinder mounting from the steering knuckle.

  12. REMOVE FRONT DISC


    1. A01GEHVC01
      *a Matchmark

      Put matchmarks on the front disc and the front axle hub sub-assembly.

    2. Remove the front disc.