VACUUM PUMP REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

    Click here

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  3. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY

    Click here

  4. REMOVE FRONT WHEEL LH

  5. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

    Click here

  6. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY

    for LHD: Click here

    for RHD: Click here

  7. REMOVE RADIATOR SIDE DEFLECTOR SEAL LH

    Click here

  8. REMOVE RADIATOR SIDE SEAL RH

    Click here

  9. REMOVE COOL AIR INTAKE DUCT SEAL

    Click here

  10. REMOVE V-BANK COVER SUB-ASSEMBLY

    Click here

  11. REMOVE INLET AIR CLEANER ASSEMBLY

    Click here

  12. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

    Click here

  13. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

    Click here

  14. SEPARATE TRANSMISSION CONTROL CABLE ASSEMBLY


    1. A002C4K

      Remove the clip from the transmission control shaft lever as shown in the illustration.

    2. A002CFA

      Using a screwdriver, disengage the 4 claws and disconnect the transmission control cable assembly with the clip from the No. 1 transmission control cable bracket.

    3. B00404L

      Using a screwdriver, disengage the 2 claws and disconnect the clip from the transmission control cable assembly.

  15. DISCONNECT AIR TUBE


    1. A002C0R

      Slide the clip and disconnect the air tube from the vacuum pump assembly.

  16. DISCONNECT VENTILATION HOSE


    1. A002952

      Slide the clip and disconnect the ventilation hose.

  17. DISCONNECT HEATER WATER HOSE


    1. A002ADG

      Disengage the clamp.

    2. Slide the 4 clips and disconnect the 4 heater water hoses.

  18. REMOVE NO. 2 ENGINE UNDER COVER

    Click here

  19. SEPARATE ENGINE WIRE


    1. A0028XP

      Disconnect the 2 connectors.

    2. Disengage the clamp.

    3. B00407QC01
      B003ZIE Connector
      B003Z8F Bolt

      Disconnect the 11 connectors.

    4. Disengage the claw.

    5. Remove the 2 bolts.

    6. A00279OC01
      B003ZIE Connector
      B003Z8F Bolt

      Disconnect the 5 connectors.

    7. Remove the 3 bolts.

    8. A002783C02
      B003ZIE Connector
      B003Z8F Bolt
      B003ZMU Nut

      Disengage the clamp.

    9. Disconnect the 3 connectors.

    10. Remove the 2 bolts and nut to separate the engine wire.

  20. REMOVE VACUUM PUMP ASSEMBLY


    1. B003Z7Q

      Remove the 3 bolts and vacuum pump assembly from the engine assembly.

    2. B003ZXW

      Remove the 2 O-rings from the vacuum pump assembly.