BRAKE MASTER CYLINDER(for RHD) DISASSEMBLY

PROCEDURE


  1. REMOVE BRAKE MASTER CYLINDER TO WAY TUBE


    1. Secure the brake master cylinder sub-assembly with way in a vise.

      Note

      Place aluminum plates on the vise to prevent damage to the brake master cylinder sub-assembly and No. 2 brake tube way.

    2. A018LE9

      Using a union nut wrench, remove the brake master cylinder to way tube.

      Note


      • Do not damage or deform the brake lines during the removal procedure.

      • Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

    3. Remove the brake master cylinder sub-assembly and No. 2 brake tube way from the vise.

  2. REMOVE NO. 2 BRAKE TUBE WAY

  3. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY

  4. REMOVE BRAKE MASTER CYLINDER RING PIN


    1. Secure the brake master cylinder sub-assembly in a vise.

      Note

      Place aluminum plates on the vise to prevent damage to the brake master cylinder sub-assembly.

    2. A002A6Y

      Using a 5 mm pin punch and a hammer, tap out the brake master cylinder ring pin from the brake master cylinder sub-assembly.

      Note

      Do not drop the brake master cylinder reservoir assembly.

  5. REMOVE BRAKE MASTER CYLINDER RESERVOIR SUB-ASSEMBLY


    1. Remove the brake master cylinder reservoir sub-assembly from the brake master cylinder body.

  6. REMOVE MASTER CYLINDER RESERVOIR GROMMET


    1. A018HQK

      Remove the 2 master cylinder reservoir grommets from the brake master cylinder body.

    2. Remove the brake master cylinder body from the vise.