BRAKE PEDAL(for RHD) INSTALLATION

PROCEDURE


  1. INSTALL BRAKE PEDAL PAD


    1. Install the brake pedal pad to the brake pedal support assembly.

  2. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY


    1. Install the brake pedal support assembly with the 4 nuts.

      Torque:
      12.7 N*m  { 130 kgf*cm, 9 ft.*lbf }

    2. Install the brake pedal support assembly to the instrument panel reinforcement assembly with the 2 bolts.

      Torque:
      35 N*m  { 357 kgf*cm, 26 ft.*lbf }

    3. Connect the connector and engage the clamp.

  3. INSTALL PUSH ROD PIN


    1. A018JINC01
      B003ZQH Lithium Soap Base Glycol Grease

      Apply lithium soap base glycol grease to the push rod pin.

    2. A018L5G

      Connect the brake master cylinder push rod clevis to the brake pedal support assembly with the push rod pin, and install a new clip as shown in the illustration.

      Note

      Be sure to install the push rod pin in the correct direction.

  4. INSTALL BRAKE PEDAL RETURN SPRING


    1. A018K2VC01
      B003Z8F Front

      Install the brake pedal return spring to the instrument panel reinforcement assembly and push rod pin as shown in the illustration.

  5. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER

  6. INSTALL STOP LIGHT SWITCH ASSEMBLY

    Click here

  7. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

    Click here

  8. INSPECT AND ADJUST BRAKE PEDAL

    Click here