BRAKE ACTUATOR

INSTALL BRAKE ACTUATOR ASSEMBLY

INSTALL BRAKE ACTUATOR WITH BRACKET

Engage the claw to temporarily install the brake actuator with bracket.
Note
- Do not damage the brake lines.
- Do not deform the refrigerant lines.
- Do not hold the brake actuator with bracket by the connector.
Tech Tips

Install the brake actuator with bracket while avoiding the brake lines and refrigerant lines.
Install the 3 bolts in the order shown in the illustration.

Torque:

19 N*m { 194 kgf*cm, 14 ft.*lbf }

*a	for LHD: From 1st Chamber of Brake Master Cylinder Sub-assembly for RHD: From 2nd Chamber of Brake Master Cylinder Sub-assembly
*b	for LHD: From 2nd Chamber of Brake Master Cylinder Sub-assembly for RHD: From 1st Chamber of Brake Master Cylinder Sub-assembly
*c	To Front Wheel Cylinder Assembly RH
*d	To Rear Wheel Cylinder Assembly LH
*e	To Rear Wheel Cylinder Assembly RH
*f	To Front Wheel Cylinder Assembly LH

Temporarily tighten the 6 brake lines to the correct positions on the brake actuator assembly as shown in the illustration.

*a Torque Wrench Fulcrum Length

*b Union Nut Wrench

Using a union nut wrench, fully tighten each brake line.

Torque:

Specified tightening torque (A)

19.5 N*m { 199 kgf*cm, 14 ft.*lbf }

Specified tightening torque (B)

15.2 N*m { 155 kgf*cm, 11 ft.*lbf }
Note
- Do not kink or damage the brake lines.
- Do not allow the brake lines to twist or interfere with other parts or the vehicle body during tightening.
- Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.
Tech Tips
- Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.
  
  Click here
- When using a union nut wrench (fulcrum length of 20 mm (0.787 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):
  
  (A): 17.36 N*m (177 kgf*cm, 13 ft.*lbf)
- When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):
  
  (B): 13.38 N*m (136 kgf*cm, 10 ft.*lbf)
Lock the lock lever

Engage the clamp to the brake actuator bracket assembly.
Connect the connector to the brake actuator assembly and lock the lock lever.
Note
- Make sure that the connector is locked securely.
- Make sure that the actuator connector can be connected smoothly. Do not allow water, oil or dirt to enter the connector.

INSTALL AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY

Install the air conditioner tube and accessory assembly with the bolt.

Torque:

9.8 N*m { 100 kgf*cm, 87 in.*lbf }
Note
- Do not deform the refrigerant lines.
- Do not damage the clamp.
Engage the clamp to install the air conditioner tube and accessory assembly to the piping clamp.
Note
- Do not deform the refrigerant lines.
- Do not damage the clamp.

INSTALL SUCTION HOSE SUB-ASSEMBLY

for 1AR-FE:
1. Install the suction hose sub-assembly to the brake actuator bracket assembly with the bolt.
  
  Torque:
  
  9.8 N*m { 100 kgf*cm, 87 in.*lbf }
  Note
  - Do not deform the refrigerant lines.
  - Do not damage the clamp.
for 2GR-FKS:
1. Install the suction hose sub-assembly to the suction hose clamp and engage the claw.
  Note
  - Do not deform the refrigerant lines.
  - Do not damage the clamp.
Engage the clamp to install the suction hose sub-assembly to the piping clamp.
Note
- Do not deform the refrigerant lines.
- Do not damage the clamp.

INSTALL NO. 6 BRAKE TUBE CLAMP

Install the No. 6 brake tube clamp with the bolt.

Torque:

4.9 N*m { 50 kgf*cm, 43 in.*lbf }

CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Note

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

BLEED BRAKE SYSTEM

PERFORM YAW RATE AND ACCELERATION SENSOR ZERO POINT CALIBRATION AND STORE SYSTEM INFORMATION

PERFORM TEST MODE INSPECTION

INSPECT BRAKE ACTUATOR USING GTS

CHECK FOR AND CLEAR DTCS

*a	Torque Wrench Fulcrum Length
*b	Union Nut Wrench

BRAKE ACTUATOR INSTALLATION