REAR SUSPENSION MEMBER(for 2WD) INSTALLATION

PROCEDURE


  1. INSTALL HOLE PLUG


    1. A0027A8

      Install the 13 hole plugs to the rear suspension member sub-assembly as shown in the illustration.

      Tech Tips

      The upper and lower hole plug shapes are different.

  2. INSTALL REAR SUSPENSION MEMBER FRONT BODY MOUNTING CUSHION (for LH Side)


    1. A0028JBC01
      *A View from Underneath
      *a Front of the Vehicle
      *b Left Side of the Vehicle
      *c 45°

      Temporarily install the rear suspension member front body mounting cushion while confirming the installation direction.

    2. A0029KRN08

      Install SST as shown in the illustration.

      SST
      09527-17011
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )

      Note

      Apply grease to the threads and tip of the SST center bolt before use.

      Tech Tips

      Use SST with the "F" mark facing the rear suspension member front body mounting cushion.

    3. A002BN5C01
      *a Turn
      *b Hold

      Using SST, install the rear suspension member front body mounting cushion until there is no clearance between the rear suspension member sub-assembly and rear suspension member front body mounting cushion.

      SST
      09527-17011
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )

      Note

      If the rear suspension member sub-assembly is scratched, apply paint to the scratched areas of the rear suspension member sub-assembly.

    4. Remove SST from the rear suspension member sub-assembly.

  3. INSTALL REAR SUSPENSION MEMBER FRONT BODY MOUNTING CUSHION (for RH Side)


    1. A002B7CC01
      *A View from Underneath
      *a Front of the Vehicle
      *b Left Side of the Vehicle
      *c 45°

      Temporarily install the rear suspension member front body mounting cushion while confirming the installation direction.

    2. A002AT8N02

      Install SST as shown in the illustration.

      SST
      09527-17011
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )

      Note

      Apply grease to the threads and tip of the SST center bolt before use.

      Tech Tips

      Use SST with the "F" mark facing the rear suspension member front body mounting cushion.

    3. A0028B3C01
      *a Turn
      *b Hold

      Using SST, install the rear suspension member front body mounting cushion until there is no clearance between the rear suspension member sub-assembly and rear suspension member front body mounting cushion.

      SST
      09527-17011
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )

      Note

      If the rear suspension member sub-assembly is scratched, apply paint to the scratched areas of the rear suspension member sub-assembly.

    4. Remove SST from the rear suspension member sub-assembly.

  4. INSTALL REAR SUSPENSION MEMBER REAR BODY MOUNTING CUSHION LH


    1. A002A2KC01
      *A View from Underneath
      *a Front of the Vehicle
      *b Left Side of the Vehicle

      Temporarily install the rear suspension member rear body mounting cushion LH while confirming the installation direction.

    2. A0029AMN02

      Install SST as shown in the illustration.

      SST
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )

      Note

      Apply grease to the threads and tip of the SST center bolt before use.

      Tech Tips

      Use SST with the "F" mark facing the rear suspension member rear body mounting cushion LH.

    3. A0027GHC01
      *a Turn
      *b Hold

      Using SST, install the rear suspension member rear body mounting cushion LH until there is no clearance between the rear suspension member sub-assembly and rear suspension member rear body mounting cushion LH.

      SST
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )

      Note

      If the rear suspension member sub-assembly is scratched, apply paint to the scratched areas of the rear suspension member sub-assembly.

    4. Remove SST from the rear suspension member sub-assembly.

  5. INSTALL REAR SUSPENSION MEMBER REAR BODY MOUNTING CUSHION RH


    1. A0028Y9C01
      *A View from Underneath
      *a Front of the Vehicle
      *b Right Side of the Vehicle
      *c 15°

      Temporarily install the rear suspension member rear body mounting cushion RH while confirming the installation direction.

    2. A002C2MN02

      Install SST as shown in the illustration.

      SST
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )

      Note

      Apply grease to the threads and tip of the SST center bolt before use.

      Tech Tips

      Use SST with the "F" mark facing the rear suspension member rear body mounting cushion RH.

    3. A002ANXC01
      *a Turn
      *b Hold

      Using SST, install the rear suspension member rear body mounting cushion RH until there is no clearance between the rear suspension member sub-assembly and rear suspension member rear body mounting cushion RH.

      SST
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )

      Note

      If the rear suspension member sub-assembly is scratched, apply paint to the scratched areas of the rear suspension member sub-assembly.

    4. Remove SST from the rear suspension member sub-assembly.

  6. INSTALL REAR UPPER CONTROL ARM ASSEMBLY LH

    Click here

  7. INSTALL REAR UPPER CONTROL ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  8. INSTALL SKID CONTROL SENSOR WIRE LH


    1. A002CMT

      Install the skid control sensor wire LH with the 2 bolts and nut.

      Torque:
      Bolt
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
      Nut
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }
  9. INSTALL SKID CONTROL SENSOR WIRE RH

    Tech Tips

    Perform the same procedure as for the LH side.

  10. INSTALL REAR SUSPENSION MEMBER UPPER STOPPER


    1. A002B09

      Install the 2 rear suspension member upper stoppers to the rear suspension member sub-assembly.

      Note

      Be sure to install the rear suspension member upper stoppers in the correct direction shown in the illustration.

  11. INSTALL REAR SUSPENSION MEMBER REAR UPPER STOPPER


    1. A0028BL

      Install the 2 rear suspension member rear upper stoppers to the rear suspension member sub-assembly.

  12. INSTALL REAR SUSPENSION MEMBER SUB-ASSEMBLY


    1. A0026UMC02
      *a Engine Lifter
      *b Attachment
      *c Wooden Block
      B004057 Attachment placement location

      Support the rear suspension member sub-assembly with an engine lifter using 2 wooden blocks and 2 attachments or equivalent tools as shown in the illustration.

      CAUTION:

      Make sure to secure the rear suspension member sub-assembly to prevent it from dropping.

      Note


      • Use the attachments to keep the rear suspension member sub-assembly level.

      • The rear suspension member sub-assembly is a heavy component. Make sure that it is supported securely.

      • Keep supporting the rear suspension member sub-assembly until the installation has been completed.

    2. Temporarily install the rear No. 1 suspension arm assembly LH.


      1. A0029RYC01
        *a Wooden Block
        *b Jack
        *c Opening
        *d Spacer
        B003Z8F Front of the Vehicle

        Support the rear axle assembly LH with a jack using a wooden block as shown in the illustration.

        CAUTION:

        Do not jack up the rear axle assembly LH too high as the vehicle may fall.

        Note

        When jacking up the rear axle assembly LH, be sure to jack it up slowly.

      2. Temporarily install the rear No. 1 suspension arm assembly LH to the rear axle carrier sub-assembly LH with the spacer and nut (A).

        Note


        • Install the rear No. 1 suspension arm assembly with its opening facing downward.

        • Fully tighten the nut (A) after stabilizing the suspension.

        • Be sure to install the rear No. 1 suspension arm assembly with the spacer facing in the correct direction as shown in the illustration.

      3. Temporarily install the rear No. 1 suspension arm assembly LH to the rear suspension member sub-assembly with the bolt (B) and nut.

        Note


        • Insert the bolt with the threaded end facing the rear of the vehicle.

        • Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

        • Fully tighten the bolt (B) after stabilizing the suspension.

    3. Slowly lower the rear axle assembly LH.

    4. Temporarily install the rear No. 1 suspension arm assembly RH.

      Tech Tips

      Perform the same procedure as for the LH side.

    5. Install the rear suspension member sub-assembly with the 2 rear lower suspension braces, rear lower suspension member stopper LH and rear lower suspension member stopper RH, with the 4 bolts and 2 nuts.

      A00282YC01
      *1 Rear Lower Suspension Brace - -
      Torque:
      Bolt
      158 N*m  { 1611 kgf*cm, 117 ft.*lbf }
      Nut
      32 N*m  { 326 kgf*cm, 24 ft.*lbf }

      Note

      Be sure to install the rear suspension member sub-assembly with the rear lower suspension braces facing in the correct direction as shown in the illustration.

    6. Lower the engine lifter.

    7. Connect the rear upper control arm assembly LH.


      1. A0028H8

        Using a brass bar and a hammer, push out the bushing until it is positioned as shown in the illustration.

        Tech Tips

        Pushing out the bushing makes it easier to connect the rear upper control arm assembly LH.

      2. A0029C6C03
        *a Wooden Block
        *b Jack

        Support the rear axle assembly LH with a jack using a wooden block as shown in the illustration.

        CAUTION:

        Do not jack up the rear axle assembly LH too high as the vehicle may fall.

        Note

        When jacking up the rear axle assembly LH, be sure to jack it up slowly.

      3. Connect the rear upper control arm assembly LH to the rear axle carrier sub-assembly LH with the bolt and nut.

        Torque:
        145 N*m  { 1479 kgf*cm, 107 ft.*lbf }

        Note


        • Insert the bolt with the threaded end facing the rear of the vehicle.

        • Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

      4. Slowly lower the rear axle assembly LH.

    8. Connect the rear upper control arm assembly RH.

      Tech Tips

      Perform the same procedure as for the LH side.

  13. INSTALL FRAME WIRE


    1. Install the frame wire to the rear suspension member sub-assembly with the bolt, each clamp and each connector as shown in the illustration.

      A00272QN01
      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

      Note

      Do not twist the frame wire when installing it.

      Tech Tips

      The connector (A) and clamp (B) are only on vehicles with the LED headlight system.

  14. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH

    Click here

  15. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  16. INSTALL REAR STABILIZER BAR

    Click here

  17. INSTALL REAR STABILIZER LINK SUB-ASSEMBLY LH

    Click here

  18. INSTALL REAR STABILIZER LINK SUB-ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  19. INSTALL SKID CONTROL SENSOR WIRE LH

    Click here

  20. INSTALL SKID CONTROL SENSOR WIRE RH

    Tech Tips

    Perform the same procedure as for the LH side.

  21. INSTALL REAR FLEXIBLE HOSE LH


    1. A0029DH

      Install the rear flexible hose LH to the rear upper control arm assembly LH with the bolt.

      Torque:
      18.8 N*m  { 192 kgf*cm, 14 ft.*lbf }

      Note


      • Do not twist the rear flexible hose LH when installing it.

      • Do not damage the rear flexible hose when installing it.

      • If the rear flexible hose LH is damaged, replace it with a new one.

    2. A002BTIC04
      *1 Rear No. 4 Brake Tube
      *2 Rear Flexible Hose LH
      B003Z8F Clip

      Install the rear flexible hose with a new clip.

      Note

      Install the clip as far as it will go.

    3. Using a union nut wrench, connect the rear flexible hose LH to the rear No. 4 brake tube while holding the rear flexible hose LH with a wrench.

      Torque:
      15.2 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note


      • Do not kink or damage the brake line.

      • Do not allow any foreign matter such as dirt or dust to enter the brake line from the connecting parts.

      • Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench.

        Click here

  22. INSTALL REAR FLEXIBLE HOSE RH

    Tech Tips

    Perform the same procedure as for the LH side.

  23. STABILIZE SUSPENSION

    Click here

  24. INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH

    Click here

  25. INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  26. INSTALL REAR SUSPENSION ARM COVER LH

    Click here

  27. INSTALL REAR SUSPENSION ARM COVER RH

    Tech Tips

    Perform the same procedure as for the LH side.

  28. INSTALL REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY (w/ Height Control Sensor)

    Click here

  29. INSTALL TAIL EXHAUST PIPE ASSEMBLY

    for 1AR-FE: Click here

    for 2GR-FE: Click here

  30. BLEED BRAKE LINE

    Click here

  31. INSTALL REAR WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }
  32. INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH

    Click here

  33. INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  34. INSPECT AND ADJUST REAR WHEEL ALIGNMENT

    Click here

  35. CHECK FOR SPEED SENSOR SIGNAL

    Click here