FRONT SUSPENSION MEMBER(When Using the Engine Support Bridge for 1AR-FE) REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

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  2. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

  3. SECURE STEERING WHEEL

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  4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  5. REMOVE FRONT WHEELS

  6. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

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  7. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY

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  8. REMOVE NO. 1 ENGINE UNDER COVER

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  9. REMOVE NO. 2 ENGINE UNDER COVER

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  10. REMOVE FRONT FLOOR COVER LH

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  11. SEPARATE FRONT FENDER LINER LH

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  12. SEPARATE FRONT FENDER LINER RH

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  13. REMOVE FRONT FENDER APRON SEAL LH

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  14. REMOVE FRONT FENDER APRON SEAL RH

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  15. REMOVE RADIATOR SIDE DEFLECTOR SEAL LH

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  16. REMOVE RADIATOR SIDE SEAL RH

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  17. REMOVE COOL AIR INTAKE DUCT SEAL

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  18. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY

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  19. REMOVE INLET AIR CLEANER ASSEMBLY

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  20. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE

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  21. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

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  22. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

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  23. REMOVE BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY


    1. B003ZWVC01
      *1 Brake Master Cylinder Reservoir Assembly
      *2 Reservoir Bracket

      Disconnect the reservoir level switch connector and remove the bolt from the brake master cylinder reservoir assembly.

    2. Move the brake master cylinder reservoir assembly as shown in the illustration to disengage the 2 claws, and separate it.

  24. REMOVE BATTERY

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  25. DISCONNECT ENGINE WIRE


    1. A0027AR

      Disconnect the 3 wire clamps.

  26. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH

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  27. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  28. SEPARATE STEERING INTERMEDIATE SHAFT ASSEMBLY

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  29. SEPARATE TIE ROD ASSEMBLY LH

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  30. SEPARATE TIE ROD ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  31. SEPARATE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

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  32. SEPARATE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  33. REMOVE FRONT EXHAUST PIPE ASSEMBLY

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  34. SEPARATE FRONT ENGINE MOUNTING INSULATOR


    1. Remove the hole plug.

    2. A002A8R

      Remove the 3 nuts and separate the front engine mounting insulator from the front frame assembly.

  35. SEPARATE ENGINE MOUNTING INSULATOR LH


    1. Remove the 2 hole plugs.

    2. A002A13

      Remove the 3 nuts and separate the engine mounting insulator LH from the front frame assembly.

  36. SEPARATE ENGINE MOUNTING INSULATOR RH


    1. Remove the 2 hole plugs.

    2. A0027Q2

      Remove the 3 nuts and separate the engine mounting insulator RH from the front frame assembly.

  37. REMOVE NO. 2 ENGINE MOUNTING STAY RH

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  38. INSTALL ENGINE HANGERS

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  39. INSTALL ENGINE SUPPORT BRIDGE

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  40. INSTALL BELT

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  41. REMOVE FRONT FRAME ASSEMBLY


    1. B003Z9QC01
      *a Chain Block Assembly
      B003Z57 Turn

      Using the chain block assembly, lift the engine with automatic transaxle assembly until the engine is slightly raised off the front frame assembly.

      Note


      • When suspending the engine with automatic transaxle assembly, do not tighten the chain block assembly more than 41 N*m (418 kgf*cm, 30 ft.*lbf).

      • Lift the engine with automatic transaxle assembly until the engine is slightly raised off the front frame assembly.

      • Do not lift the engine with automatic transaxle assembly excessively.

      • Do not shake the engine with automatic transaxle assembly excessively while it is suspended.

    2. B003YZFC01
      *a Engine Lifter
      *b Attachment
      B004057 Attachment Placement Location

      Support the front frame assembly with an engine lifter using 4 attachments or equivalent tools as shown in the illustration.

      CAUTION:


      • The front frame assembly is a very heavy component. Make sure that it is supported securely.

      • If the front frame assembly is not securely supported, it may drop, resulting in serious injury.

      A0027TV

      Note

      Use attachments to keep the front frame assembly level.

    3. B003ZCSC01
      B003ZIE Bolt
      B003Z8F Nut

      Remove the 6 bolts, 2 nuts and frame side rail plate RH and frame side rail plate LH.

    4. Remove the 6 bolts, 2 nuts and front suspension member rear brace RH and front suspension member rear brace LH.

    5. Slowly lower the front frame assembly.

      Note

      When lowering the front frame assembly, be careful not to damage the vehicle body or other components installed to the vehicle.

  42. REMOVE FRONT NO. 1 STABILIZER BRACKET LH


    1. A002CEE

      Remove the 2 bolts and front No. 1 stabilizer bracket LH from the front frame assembly.

  43. REMOVE FRONT NO. 1 STABILIZER BRACKET RH

    Tech Tips

    Perform the same procedure as for the LH side.

  44. REMOVE FRONT STABILIZER BAR WITH FRONT STABILIZER LINK ASSEMBLY


    1. Remove the front stabilizer bar with 2 front No. 2 stabilizer brackets, 2 front No. 1 stabilizer bar bushings and 2 front stabilizer link assemblies from the front frame assembly.

  45. REMOVE STEERING LINK ASSEMBLY


    1. A002942

      Remove the 2 bolts, 2 nuts and steering link assembly from the front frame assembly.

      Note

      Keep the nut from rotating while turning the bolt because the nut has its own stopper.

  46. REMOVE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH


    1. A00272B

      Remove the 3 bolts, nut and front lower No. 1 suspension arm sub-assembly LH from the front frame assembly.

      Note

      Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.

  47. REMOVE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  48. REMOVE FRONT SUSPENSION MEMBER DYNAMIC DAMPER


    1. A002709

      Remove the 2 bolts and front suspension member dynamic damper from the front frame assembly.

  49. REMOVE FRONT SUSPENSION MEMBER BODY MOUNTING FRONT STOPPER


    1. Remove the 2 front suspension member body mounting front stoppers from the front frame assembly.

  50. REMOVE FRONT SUSPENSION MEMBER BODY MOUNTING REAR STOPPER


    1. Remove the 2 front suspension member body mounting rear stoppers from the front frame assembly.

  51. REMOVE FRONT SUSPENSION MEMBER BODY MOUNTING FRONT CUSHION


    1. B003YXMC01
      *1 Front Suspension Member Body Mounting Front Cushion

      Install SST as shown in the illustration.

      SST
      09830-10010   ( 09830-01010, 09830-01040, 09830-01050 )
      09950-40011   ( 09951-04020, 09952-04010, 09954-04010, 09955-04011, 09958-04011 )
    2. B00402VC04
      *a Turn
      *b Hold

      Using SST, remove each front suspension member body mounting front cushion from the front frame assembly.

      Note


      • Make sure that the claws of SST are securely engaged to the mounting cushion.

      • Tighten SST slowly and evenly.

      • Be careful as the mounting cushion may fly out.

      • The mounting cushion cannot be reused.

  52. REMOVE FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION LH


    1. B003ZXGC01
      *1 Front Suspension Member Body Mounting Rear Cushion LH

      Install SST as shown in the illustration.

      SST
      09830-10010   ( 09830-01010, 09830-01040, 09830-01050 )
      09950-40011   ( 09951-04020, 09952-04010, 09954-04010, 09955-04011, 09958-04011 )
    2. B003Z3JC04
      *a Turn
      *b Hold

      Using SST, remove the front suspension member body mounting rear cushion LH from the front frame assembly.

      Note


      • Make sure that the claws of SST are securely engaged to the mounting cushion.

      • Tighten SST slowly and evenly.

      • Be careful as the mounting cushion may fly out.

      • The mounting cushion cannot be reused.

  53. REMOVE FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION RH

    Tech Tips

    Perform the same procedure as for the LH side.

  54. REMOVE HOLE PLUG


    1. Remove the 14 hole plugs from the front frame assembly.

      Tech Tips

      There are 4 different shapes of hole plug.

      B004027N01