PROPELLER SHAFT ASSEMBLY REMOVAL

PROCEDURE


  1. REMOVE NO. 2 ENGINE UNDER COVER

    Click here

  2. REMOVE FRONT FLOOR COVER LH

    Click here

  3. REMOVE FRONT CENTER FLOOR COVER

    Click here

  4. REMOVE WIRING HARNESS CLAMP BRACKET


    1. A002909

      Disengage the 2 clamps.

    2. Remove the 2 bolts and wiring harness clamp bracket.

  5. REMOVE PROPELLER SHAFT GUARD (for Front Side)


    1. A002AVH

      Remove the bolt and propeller shaft guard.

  6. REMOVE PROPELLER SHAFT GUARD (for Rear Side)


    1. A002BI5

      Remove the bolt, nut and propeller shaft guard.

  7. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY


    1. B003ZUJC01
      *a Piece of Cloth

      Using a 6 mm hexagon socket wrench, loosen the 6 cross groove joint set bolts 1/2 turn.

      Note


      • Put a piece of cloth or equivalent into the inside of the universal joint cover so that the boot does not touch the inside of the universal joint cover.

      • Do not remove the cross groove joint set bolts.

    2. B003ZB8C01
      *a Matchmark

      Put matchmarks on the electro magnetic control coupling sub-assembly and propeller with center bearing shaft assembly.

    3. B003Z1I

      Remove the 4 nuts and 4 washers.

    4. A0027IE

      Using a brass bar and a hammer, separate the propeller with center bearing shaft assembly.

      Note

      Use wire or an equivalent tool to keep the propeller with center bearing shaft assembly.

    5. B003ZAQ

      Remove the 4 bolts and 4 No. 2 center support bearing washers.

      Note

      When removing the bolts and No. 2 center support bearing washers, do not apply excessive force to the universal joint.

    6. Pull out the propeller with center bearing shaft assembly from the transfer assembly.

      Note


      • When removing the propeller with center bearing shaft assembly, do not apply excessive force to the universal joint.

      • During and after the removal of the propeller with center bearing shaft assembly, keep the universal joint angle straight (within 15 degrees).

      • Be careful not to damage the transfer case rear oil seal.

    7. B00400PN01

      Insert SST in the transfer assembly to prevent oil leakage.

      SST
      09325-20010

      Note

      Be careful not to damage the transfer extension housing type T oil seal.