FRONT DRIVE SHAFT ASSEMBLY(for 1AR-FE) DISASSEMBLY

PROCEDURE


  1. SEPARATE FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP


    1. Hold the drive shaft in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    2. A002C0H

      Using needle-nose pliers, separate the front No. 2 axle inboard joint boot clamp.

  2. SEPARATE FRONT AXLE INBOARD JOINT BOOT CLAMP


    1. A002CDJ

      Using pliers, separate the front axle inboard joint boot clamp as shown in the illustration.

  3. SEPARATE FRONT AXLE INBOARD JOINT BOOT


    1. Separate the front axle inboard joint boot from the front drive inboard joint assembly.

  4. REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY


    1. Remove the old grease from the front drive inboard joint assembly.

    2. B00404HC03
      *a Matchmark

      Put matchmarks on the front drive inboard joint assembly and front drive outboard joint shaft assembly.

      Note

      Do not use a punch for the marks.

    3. Remove the front drive inboard joint assembly from the front drive outboard joint shaft assembly.

    4. Hold the drive shaft in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    5. B003ZGQ

      Using a snap ring expander, remove the shaft snap ring from the front drive outboard joint shaft assembly.

    6. B003ZRRC04
      *a Matchmark

      Put matchmarks on the front drive outboard joint shaft assembly and tripod joint.

      Note

      Do not use a punch for the marks.

    7. Using a brass bar and a hammer, tap out the tripod joint from the front drive outboard joint shaft assembly.

      Note


      • Do not tap the rollers.

      • Do not drop the tripod joint.

  5. REMOVE FRONT AXLE INBOARD JOINT BOOT


    1. Remove the front No. 2 axle inboard joint boot clamp, front axle inboard joint boot and front axle inboard joint boot clamp.

  6. REMOVE FRONT DRIVE SHAFT DAMPER


    1. w/ 1 Clamp:


      1. A002CC2

        Using pliers, separate the front drive shaft damper clamp.

      2. Remove the front drive shaft damper and front drive shaft damper clamp from the front drive outboard joint shaft assembly.

    2. w/ 2 Clamps:


      1. B003ZA8

        Using needle-nose pliers, separate the 2 front drive shaft damper clamps.

      2. Remove the front drive shaft damper and 2 front drive shaft damper clamps from the front drive outboard joint shaft assembly.

  7. SEPARATE FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP


    1. B003YXK

      Using pliers, separate the front No. 2 axle outboard joint boot clamp.

  8. SEPARATE FRONT AXLE OUTBOARD JOINT BOOT CLAMP

    Tech Tips

    Perform the same procedure as for the front No. 2 axle outboard joint boot clamp.

  9. REMOVE FRONT AXLE OUTBOARD JOINT BOOT


    1. Remove the front axle outboard joint boot clamp, front axle outboard joint boot and front No. 2 axle outboard joint boot clamp from the front drive outboard joint shaft assembly.

    2. Remove the old grease from the outboard joint.

  10. REMOVE FRONT DRIVE SHAFT DUST COVER LH


    1. B00407XN02

      Using SST and a press, remove the front drive shaft dust cover LH.

      SST
      09950-00020

      Note


      • Do not drop the front drive inboard joint assembly.

      • Do not overtighten SST.

  11. REMOVE FRONT DRIVE SHAFT DUST COVER RH


    1. A002BJO

      Using a press, remove the front drive shaft dust cover RH.

      Note

      Do not drop the front drive inboard joint assembly.

  12. REMOVE FRONT DRIVE SHAFT DUST COVER (for RH Side)


    1. w/ Cover:


      1. B004078N03

        Using SST and a press, remove the front drive shaft dust cover.

        SST
        09950-00020

        Note


        • Do not drop the front drive inboard joint assembly.

        • Do not overtighten SST.

        Tech Tips

        If the front drive shaft dust cover is removed, it is not necessary to reinstall it.

  13. REMOVE FRONT DRIVE SHAFT BEARING (for RH Side)


    1. B003ZTX

      Using a snap ring expander, remove the drive shaft hole snap ring.

    2. B003ZC4N02

      Using SST and a press, remove the front drive shaft bearing.

      SST
      09527-10011

      Note

      Do not drop the front drive inboard joint assembly.