THERMOSTAT REMOVAL

PROCEDURE


  1. DRAIN ENGINE COOLANT

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  2. REMOVE V-BANK COVER SUB-ASSEMBLY

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  3. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY (for RHD)

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  4. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY (for RHD)

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  5. SEPARATE BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY (for RHD)

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  6. REMOVE RESERVOIR BRACKET (for RHD)

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  7. REMOVE NO. 2 ENGINE MOUNTING STAY RH

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  8. REMOVE ENGINE MOVING CONTROL ROD BRACKET

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  9. DISCONNECT ENGINE WIRE


    1. A002BV9

      Disconnect the water inlet with thermostat sub-assembly connector.

    2. Remove the bolt to disconnect the engine wire.

  10. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH


    1. A0029RX

      Loosen the 7 bolts.

      Tech Tips

      There is not enough clearance to completely remove some of the 7 bolts from the front No. 1 engine mounting bracket LH.

    2. Remove the front No. 1 engine mounting bracket LH together with the bolts.

  11. DISCONNECT NO. 2 RADIATOR HOSE

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  12. DISCONNECT WATER BY-PASS HOSE


    1. A002B6O

      Slide the clip and disconnect the water by-pass hose.

  13. REMOVE WATER INLET WITH THERMOSTAT SUB-ASSEMBLY


    1. A00296H

      Remove the 2 bolts, 2 nuts and water inlet with thermostat sub-assembly.

    2. Remove the gasket from the water inlet with thermostat sub-assembly.