WATER PUMP INSTALLATION

PROCEDURE


  1. INSTALL ENGINE WATER PUMP ASSEMBLY


    1. B003ZB1N01

      Install a new water pump gasket and the engine water pump assembly together with the water pump pulley with the 15 bolts.

      Torque:
      Bolt (A)
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
      Bolt (B)
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
      Bolt (C)
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }
      Standard Length
      Item Length
      Bolt (A) 60 mm (2.36 in.)
      Bolt (B) 55 mm (2.17 in.)
      Bolt (C) 22 mm (0.866 in.)

      Note


      • Make sure that there is no oil on the threads of the bolts (A) and (B).

      • Do not start the engine for at least 1 hour after installation.

  2. INSTALL WATER PUMP PULLEY


    1. Temporarily install the water pump pulley with the 4 bolts.

    2. B00405ZC01
      *a Torque Wrench Fulcrum Length

      Using SST, hold the water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-00700 )

    3. Using a 12 mm union nut wrench, fully tighten the 4 bolts.

      Torque:
      Specified tightening torque
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Tech Tips


      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using a 12 mm union nut wrench (fulcrum length of 20 mm (0.787 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)): 19 N*m (194 kgf*cm, 14 ft.*lbf)

  3. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. Install the No. 2 idler pulley sub-assembly with the bolt.

      Torque:
      54 N*m  { 551 kgf*cm, 40 ft.*lbf }

  4. INSTALL V-RIBBED BELT

    Click here

  5. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

    Click here