FUEL PUMP DISASSEMBLY

PROCEDURE


  1. REMOVE FUEL SENDER GAUGE ASSEMBLY

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  2. REMOVE FUEL PUMP


    1. A002CKK

      Disconnect the fuel pump harness from the harness clamp.

    2. Disconnect the fuel pump harness connector.

    3. A0029R1C01
      *1 E-ring

      Using needle nose pliers, remove the E-ring from the fuel suction plate shaft.

    4. A002A16C01
      *a Tube
      *b Fuel Sub-tank

      Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws, and remove the fuel filter, fuel pump and spring from the fuel sub-tank.

      Note

      Do not do anything which may separate the tube from either the fuel suction plate sub-assembly or fuel filter, such as applying excessive force to the tube.

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    5. A0027UQ

      Disengage the claw and disconnect the fuel pump filter hose from the fuel sub-tank.

    6. A0028OX

      Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws and remove the No. 1 fuel suction support.

    7. A0027A9C02
      *a Fuel Filter
      *b Suction Filter

      Using a screwdriver with its tip wrapped with protective tape, disengage the 5 claws, and remove the fuel pump from the fuel filter.

      Note


      • Do not damage the fuel filter.

      • Do not remove the suction filter from the fuel pump.

      • Do not use either the fuel pump or suction filter if the suction filter is removed from the fuel pump.

    8. A0027JF

      Disconnect the fuel pump harness connector.

    9. A002BIRC01
      *1 Fuel Pump Filter Seal
      *a 5.0 mm (0.197 in.)

      Remove the fuel pump filter seal from the fuel pump.

      Note

      Be careful not to damage the sealing surface.

      Tech Tips

      If the fuel pump filter seal still remains in the fuel filter, remove it using a wire tip (1 mm (0.0394 in.) diameter) that is formed as shown in the illustration.

    10. A002BRW

      Remove the fuel pump spacer from the fuel pump.