ENGINE UNIT REMOVAL

PROCEDURE


  1. REMOVE GENERATOR ASSEMBLY

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  2. REMOVE INTAKE MANIFOLD

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  3. REMOVE THROTTLE BODY BRACKET


    1. A0028D6

      Remove the bolt and throttle body bracket from the engine assembly.

  4. REMOVE NO. 1 SURGE TANK STAY


    1. A0029X8

      Remove the bolt and No. 1 surge tank stay from the engine assembly.

  5. REMOVE IGNITION COIL ASSEMBLY

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  6. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH (TWC: Front Catalyst)

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  7. REMOVE EXHAUST MANIFOLD TO HEAD GASKET

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  8. REMOVE NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A00272Y

      Remove the engine oil level dipstick.

    2. Remove the bolt and No. 2 engine oil level dipstick guide.

    3. A0028GD

      Remove the O-ring from the No. 2 engine oil level dipstick guide.

  9. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR

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  10. REMOVE NO. 2 MANIFOLD STAY

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  11. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH (TWC: Front Catalyst)

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  12. REMOVE EXHAUST MANIFOLD TO HEAD GASKET LH

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  13. REMOVE ENGINE MOUNTING BRACKET RH


    1. A002A01

      Remove the 3 bolts and engine mounting bracket RH.

  14. REMOVE REAR ENGINE MOUNTING BRACKET


    1. A0029QFC02
      *A for 2WD
      *B for 4WD

      Remove the 3 bolts and rear engine mounting bracket.

  15. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. A002BDN

      Remove the 5 bolts and V-ribbed belt tensioner assembly.

  16. REMOVE NO. 2 TIMING GEAR COVER


    1. A002A2S

      Remove the 2 bolts and No. 2 timing gear cover.

  17. REMOVE WATER PUMP PULLEY


    1. A002AE8N03

      Using SST, hold the water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-00700 )

    2. Remove the 4 bolts and water pump pulley.

  18. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. A0027K8

      Remove the bolt, No. 2 idler pulley cover plate, No. 2 idler pulley sub-assembly and idler pulley cover plate.

  19. REMOVE NO. 1 VACUUM SWITCHING VALVE


    1. A002CPD

      Remove the bolt and No. 1 vacuum switching valve.

  20. REMOVE ENGINE OIL PRESSURE SWITCH ASSEMBLY

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  21. REMOVE KNOCK CONTROL SENSOR

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  22. REMOVE KNOCK CONTROL SENSOR WIRE


    1. A002BJD

      Disengage the 3 clamps and remove the knock sensor wire from the engine assembly.

  23. REMOVE ENGINE COOLANT TEMPERATURE SENSOR

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