ENGINE UNIT REASSEMBLY

PROCEDURE


  1. INSTALL REAR ENGINE OIL SEAL


    1. Place the rear engine oil seal retainer on wooden blocks.

    2. A002BJBC08
      *a Depth

      Using SST, tap in a new rear engine oil seal until its surface is flush with the rear engine oil seal retainer edge.

      SST
      09223-15030
      09950-70010   ( 09951-07100 )

      Note


      • Keep the lip free from foreign matter.

      • Do not tap in the engine rear oil seal at an angle.

  2. INSTALL REAR ENGINE OIL SEAL RETAINER


    1. A0029YIC04
      *a Seal Packing

      Apply seal packing in a continuous line as shown in the illustration.

      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal Packing Diameter
      2.0 to 3.0 mm (0.0787 to 0.118 in.)

      Note


      • Remove any oil from the contact surfaces.

      • Install the rear engine oil seal retainer within 3 minutes of applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

    2. A002BLZN05

      Install the rear engine oil seal retainer with the 6 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note

      Be sure to apply adhesive to the bolts (A) before installing them.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

  3. INSTALL WATER INLET PIPE


    1. A002C08

      Install the water inlet pipe with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Connect the No. 1 water by-pass hose to the water inlet pipe and slide the clip to secure it.

  4. INSTALL CYLINDER HEAD GASKET RH

    Click here

  5. INSTALL CYLINDER HEAD SUB-ASSEMBLY RH

    Click here

  6. INSTALL CYLINDER HEAD GASKET LH

    Click here

  7. INSTALL CYLINDER HEAD SUB-ASSEMBLY LH

    Click here

  8. INSTALL VALVE STEM CAP

    Click here

  9. INSTALL VALVE LASH ADJUSTER ASSEMBLY

    Click here

  10. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

    Click here

  11. INSTALL NO. 3 CAMSHAFT

    Click here

  12. INSTALL NO. 4 CAMSHAFT

    Click here

  13. INSTALL CAMSHAFT BEARING CAP (for Bank 2)

    Click here

  14. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY LH

    Click here

  15. INSTALL CAMSHAFT

    Click here

  16. INSTALL NO. 2 CAMSHAFT

    Click here

  17. INSTALL CAMSHAFT BEARING CAP (for Bank 1)

    Click here

  18. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY RH

    Click here

  19. INSTALL NO. 3 CHAIN TENSIONER ASSEMBLY

    Click here

  20. INSTALL CAMSHAFT TIMING GEAR ASSEMBLY, CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY AND NO. 2 CHAIN SUB-ASSEMBLY (for Bank 2)

    Click here

  21. INSTALL NO. 2 CHAIN TENSIONER ASSEMBLY

    Click here

  22. INSTALL CAMSHAFT TIMING GEAR ASSEMBLY, CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY AND NO. 2 CHAIN SUB-ASSEMBLY (for Bank 1)

    Click here

  23. INSTALL NO. 1 CHAIN VIBRATION DAMPER


    1. A0028K3

      Install the No. 1 chain vibration damper with the 2 bolts.

      Torque:
      22.5 N*m  { 229 kgf*cm, 17 ft.*lbf }

  24. INSTALL NO. 2 CHAIN VIBRATION DAMPER


    1. Install the 2 No. 2 chain vibration dampers.

  25. INSTALL CRANKSHAFT TIMING SPROCKET


    1. A002B57

      Install the 2 pulley set keys and crankshaft timing sprocket as shown in the illustration.

  26. INSTALL IDLE SPROCKET ASSEMBLY


    1. A002AOMC04
      *a Knock Pin
      B003ZIE Light coat of engine oil

      Apply a light coat of engine oil to the rotating surface of the No. 1 idle gear shaft.

    2. Temporarily install the No. 1 idle gear shaft and idle sprocket assembly with the No. 2 idle gear shaft while aligning the knock pin of the No. 1 idle gear shaft with the pin hole of the cylinder block sub-assembly.

      Note

      Be careful of the No. 1 idle gear shaft installation position.

      Tech Tips

      Check that no foreign matter is on the No. 1 idle gear shaft or No. 2 idle gear shaft.

    3. Using a 10 mm hexagon wrench, tighten the No. 2 idle gear shaft.

      Torque:
      60 N*m  { 612 kgf*cm, 44 ft.*lbf }

      Tech Tips

      After installing the idle sprocket assembly, check that the idle sprocket assembly turns smoothly.

  27. INSTALL CHAIN SUB-ASSEMBLY


    1. A002ADXC04
      *a Mark Plate
      *b Timing Mark

      Align the mark plates and timing marks as shown in the illustration and install the chain sub-assembly.

      Tech Tips

      The camshaft mark plates are orange.

    2. A002AGO

      Temporarily place the chain sub-assembly on the crankshaft as shown in the illustration.

    3. A00276FC07
      *a Mark Plate
      *b Turn
      *c When the idle sprocket assembly is reused
      *d Mark
      *e Align

      Turn the camshaft timing gear assembly on bank 1 counterclockwise to tighten the chain sub-assembly between the banks.

      Note

      When the idle sprocket assembly is reused, align the mark plate with the mark where the mark plate had been in order to tighten the chain sub-assembly between the banks.

    4. A002BCYC05
      *a Mark Plate
      *b Timing Mark

      Align the mark plate and timing marks as shown in the illustration and install the chain sub-assembly around the crankshaft timing sprocket.

      Tech Tips

      The crankshaft mark plate is yellow.

    5. Temporarily tighten the crankshaft pulley bolt.

    6. A0028E6C11
      *a Center Line
      *b Timing Mark
      *c Sensor Plate

      Turn the crankshaft clockwise to set it to the center of the block bore (Bank 1) (TDC/compression).

  28. INSTALL CHAIN TENSIONER SLIPPER


    1. Install the chain tensioner slipper.

  29. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY


    1. A002A54C04
      *a Stopper Plate
      *b Plunger

      Turn the stopper plate clockwise to release the lock, and push the plunger deep into the No. 1 chain tensioner assembly.

    2. Turn the stopper plate counterclockwise to set the lock, and insert a hexagon wrench into the hole of the stopper plate.

    3. Install the No. 1 chain tensioner assembly with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    4. Remove the hexagon wrench from the No. 1 chain tensioner assembly.

  30. INSPECT VALVE TIMING


    1. Check the camshaft timing marks.

      Note


      • Check each timing mark from a viewpoint directly in line with the center of the camshaft and the timing mark on each camshaft timing gear assembly and each camshaft timing exhaust gear assembly.

      • If the timing marks are checked from any other viewpoint, the valve timing may appear misaligned.

    2. Check that each camshaft timing mark is positioned as shown in the illustration.

      A00272NC05
      *a Timing Mark *b Viewpoint

      Tech Tips

      For the camshaft or No. 3 camshaft:

      Be sure to check the mark (A) at the point when the marks (B), (C), and (D) are positioned in line. If the marks are checked from any other viewpoint, they cannot be checked correctly.

      A0029PLN01

    3. If the valve timing is misaligned, reinstall the chain sub-assembly.

    4. Remove the crankshaft pulley bolt.

  31. INSTALL TIMING CHAIN CASE OIL SEAL

    Click here

  32. INSTALL ENGINE WATER PUMP ASSEMBLY


    1. A002BZON03

      Install a new water pump gasket and the water pump assembly with the 8 bolts.

      Torque:
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }

      Note

      Be sure to replace the bolts (A) with new ones or reuse them after applying adhesive 1344.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

  33. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY


    1. Apply seal packing in a continuous line to the engine unit as shown in the following illustration.

      A0028VWC01
      *a Seal Packing Diameter: 3.0 mm (0.118 in.) or more B003ZIE Seal Packing
      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal Packing Diameter
      3.0 mm (0.118 in.)

      Note


      • Be sure to clean the contact surfaces, especially the surfaces (B) shown in the illustration.

      • If there is oil on the contact surfaces, wipe them with an oil-free cloth before applying seal packing.

      • Install the timing chain cover sub-assembly within 3 minutes of applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

    2. Apply seal packing in a continuous line to the timing chain cover sub-assembly as shown in the following illustration.

      A002AKXC06
      *a

      Dashed line area

      (Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent)

      		 *b

      Continuous line area

      (Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent)
      *c

      Alternate long and short dashed line area

      (Seal packing: Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent)

      		 *d

      Diagonal line area

      (Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent)
      B003ZIE Be sure to apply seal packing - -
      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent

      Note


      • If there is oil on the contact surfaces, wipe them with an oil-free cloth before applying seal packing.

      • Install the timing chain cover sub-assembly within 3 minutes and tighten the bolts within 15 minutes of applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

      Seal Packing Application Chart
      Area Seal Packing Diameter Application Position from Inside Seal Line
      Dashed Line Area 3.5 mm (0.138 in.) or more 3.0 to 4.0 mm (0.118 to 0.157 in.)
      Continuous Line Area 4.5 mm (0.177 in.) or more 1.0 to 2.0 mm (0.0394 to 0.0787 in.)
      Alternate Long and Short Dashed Line Area 3.5 mm (0.138 in.) or more 2.0 to 3.0 mm (0.0787 to 0.118 in.)
      Diagonal Line Area 6.0 mm (0.236 in.) or more 5.0 mm (0.197 in.)
    3. A002C36

      Install a new gasket.

    4. A002764C06
      *1 Crankshaft
      *a Drive Rotor Spline

      Align the drive rotor spline and the crankshaft as shown in the illustration. Install the drive rotor spline and timing chain cover sub-assembly to the crankshaft.

    5. Type X:


      1. A0027TPC04
        *a Nut

        Temporarily tighten the timing chain cover sub-assembly with the 23 bolts and 2 nuts.

        Bolt Length
        Item Length
        Bolt (A) 40 mm (1.57 in.)
        Bolt (B) 55 mm (2.17 in.)
        Bolt (C) 25 mm (0.984 in.)

        Note

        Make sure that there is no oil on the threads of the bolts (B) and (C).

    6. Type Y:


      1. A0027TPC04
        *a Nut

        Temporarily tighten the timing chain cover sub-assembly with the 23 bolts and 2 nuts.

        Bolt Length
        Item Length
        Bolt (A) 40 mm (1.57 in.)
        Bolt (B) 55 mm (2.17 in.)
        Bolt (C) 28 mm (1.102 in.)

        Note

        Make sure that there is no oil on the threads of the bolts (B) and (C).

    7. A0027KIC06
      *a Area 1
      *b Area 2
      *c Area 3
      *d Area 4

      Fully tighten the bolts in this order: Area 1 and Area 2.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    8. Fully tighten the bolts and nuts in Area 3.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Tech Tips

      Tighten the bolts and nuts from top to bottom as shown in the illustration.

    9. Fully tighten the bolts in Area 4.

      Torque:
      Bolt (A)
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
      Torque:
      except Bolt (A)
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Tech Tips

      Tighten the bolts from bottom to top as shown in the illustration.

    10. Install a new timing chain cover plate gasket and the timing chain cover plate with the 4 bolts.

      Torque:
      9.1 N*m  { 93 kgf*cm, 81 in.*lbf }

  34. INSTALL WATER INLET HOUSING


    1. A0027V1N05

      Install 2 new O-rings.

      Tech Tips

      Apply a small amount of water or soapy water to the O-ring (A) shown in the illustration before installation.

    2. A002BOKN06
      *1 9 mm (0.354 in.)
      *2 25 mm (0.984 in.)

      Install the 2 stud bolts.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

    3. Install the water inlet housing with the 2 bolts and nut.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note

      Be careful that the O-ring does not get caught between the parts.

    4. Connect the No. 1 water by-pass hose.

    5. Apply adhesive around the drain cock assembly.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    6. Install the drain cock assembly to the water inlet housing.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

    7. Install the drain cock plug to the drain cock assembly.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

    8. Install a new gasket to the thermostat.

    9. A0029TSN05

      Align the thermostat jiggle valve with the upper stud bolt, and insert the thermostat into the water inlet housing.

      Tech Tips

      The jiggle valve may be set within 10° of either side of the prescribed position.

    10. Install the water inlet with the 2 nuts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  35. INSTALL NO. 1 FRONT ENGINE MOUNTING BRACKET LH


    1. A0028T8C05
      *a Stud Bolt

      Using an E8 "TORX" socket wrench, install the 2 stud bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Install the No. 1 front engine mounting bracket LH with the 6 bolts.

      Torque:
      54 N*m  { 551 kgf*cm, 40 ft.*lbf }

      Note


      • Install the water inlet and No. 1 front engine mounting bracket LH within 15 minutes of installing the timing chain cover sub-assembly.

      • Do not start the engine for at least 2 hours after installation.

  36. INSTALL NO. 1 OIL PAN BAFFLE PLATE


    1. A00286NN06

      Install the No. 1 oil pan baffle plate with the 7 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Tech Tips

      Temporarily tighten the 7 bolts. Fully tighten the 2 bolts (A) shown in the illustration before tightening the other bolts.

  37. INSTALL OIL PAN SUB-ASSEMBLY


    1. Using an E8 "TORX" socket wrench, install the 4 stud bolts.

      A0029NLC01
      *A Cylinder Block Bottom Side *B Timing Chain Cover Sub-assembly Side
      *C Oil Pan Sub-assembly LH Side - -
      Torque:
      Stud Bolt (A)
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      Stud Bolt (B)
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    2. Install the oil pan sub-assembly.

      Click here

  38. INSTALL OIL STRAINER SUB-ASSEMBLY


    1. A0029B3C07
      *A Timing Chain Cover Sub-assembly Side

      Using an E6 "TORX" socket wrench, install the 2 stud bolts as shown in the illustration.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

    2. Install a new gasket and the oil strainer sub-assembly with the bolt and 2 nuts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  39. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY


    1. A002B7YN01
      *1 9 mm (0.354 in.)
      *2 20 mm
      *3 (0.787 in.)

      Using an E6 "TORX" socket wrench, install the 2 stud bolts as shown in the illustration.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }
    2. A0027C4C03
      *a Seal Packing

      Apply seal packing in a continuous line as shown in the illustration.

      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal Packing Diameter
      3.0 to 4.0 mm (0.118 to 0.157 in.)

      Note


      • Remove any oil from the contact surfaces.

      • Install the No. 2 oil pan sub-assembly within 3 minutes of applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

    3. Install the No. 2 oil pan sub-assembly with the 16 bolts and 2 nuts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  40. INSTALL OIL PAN DRAIN PLUG


    1. A002AEA

      Install a new oil pan drain plug gasket and the oil pan drain plug.

      Torque:
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

  41. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY


    1. A0027N3C03
      B003ZIE Seal Packing

      Apply seal packing as shown in the illustration.

      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Note


      • Remove any oil from the contact surfaces.

      • Install the cylinder head cover sub-assembly within 3 minutes of applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

    2. A0028Z8

      Install 3 new gaskets as shown in the illustration.

    3. Install a new cylinder head cover gasket to the cylinder head cover sub-assembly.

    4. A0027HWC07
      *1 Seal Washer

      Install the cylinder head cover sub-assembly with the 12 bolts and a new seal washer in the order shown in the illustration.

      Torque:
      Bolt (A)
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
      except Bolt (A)
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Tech Tips

      After tightening all bolts, check the tightening torque of the bolts (1) and (11). Retighten the bolt if necessary.

  42. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY LH


    1. A002C3AC03
      B003ZIE Seal Packing

      Apply seal packing as shown in the illustration.

      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Note


      • Remove any oil from the contact surfaces.

      • Install the cylinder head cover sub-assembly LH within 3 minutes of applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

    2. A0027B3

      Install 3 new gaskets as shown in the illustration.

    3. Install a new No. 2 cylinder head cover gasket to the cylinder head cover sub-assembly LH.

    4. A0028HXC01
      *1 Seal Washer

      Install the cylinder head cover sub-assembly LH with the 12 bolts and a new seal washer in the order shown in the illustration.

      Torque:
      Bolt (A)
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
      except Bolt (A)
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Tech Tips

      After tightening all bolts, check the tightening torque of the bolts (1) and (11). Retighten the bolt if necessary.

  43. INSTALL WATER OUTLET


    1. A002CAC

      Install 2 new gaskets and a new O-ring.

      Tech Tips

      Apply soapy water to the O-ring.

    2. A00279IC02
      *a Nut
      *b Bolt

      Install the water outlet with the 2 bolts and 4 nuts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note

      Be careful that the O-ring does not get caught between the parts.

  44. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A0026U1

      Apply a light coat of engine oil to a new O-ring and install it to the engine oil level dipstick guide.

    2. A0028TG

      Install the engine oil level dipstick guide.

  45. INSTALL NO. 1 OIL COOLER BRACKET


    1. A002ACAN03
      *1 16 mm (0.63 in.)
      *2 34 mm (1.34 in.)
      *3 12 mm (0.47 in.)

      Using an E8 "TORX" socket wrench, install the 2 stud bolts as shown in the illustration.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Install a new gasket to the No. 1 oil cooler bracket.

    3. Install the oil cooler pipe with the bolt and 2 nuts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    4. A0027J1C01
      *a Stud Bolt
      *b Nut

      Using an E7 "TORX" socket wrench, install the stud bolt as shown in the illustration.

    5. Install a new gasket to the oil pan sub-assembly.

    6. Install the No. 1 oil cooler bracket with oil cooler pipe with the 3 bolts and 3 nuts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  46. INSTALL OIL COOLER ASSEMBLY

    Click here

  47. INSTALL CRANKSHAFT PULLEY

    Click here

  48. INSTALL OIL FILTER CAP ASSEMBLY

    Click here

  49. INSTALL CYLINDER BLOCK WATER DRAIN COCK SUB-ASSEMBLY


    1. for Bank 1:


      1. A002AVQC01
        *a Adhesive

        Apply adhesive to the cylinder block water drain cock sub-assembly.

        Adhesive
        Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
      2. A002B0SC03
        *A for Bank 1

        Install the cylinder block water drain cock sub-assembly as shown in the illustration.

        Torque:
        25 N*m  { 255 kgf*cm, 18 ft.*lbf }

        Note

        Do not rotate the cylinder block water drain cock sub-assembly more than 1 revolution (360°) after tightening it to the specified torque.

      3. Install the cylinder block water drain cock plug to the cylinder block water drain cock sub-assembly.

        Torque:
        12.7 N*m  { 130 kgf*cm, 9 ft.*lbf }

    2. for Bank 2:

      Tech Tips

      Perform this operation only when a cylinder block water drain cock sub-assembly is installed.


      1. A002AVQC01
        *a Adhesive

        Apply adhesive to the cylinder block water drain cock sub-assembly.

        Adhesive
        Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
      2. A002AJOC03
        *A for Bank 2

        Install the cylinder block water drain cock sub-assembly as shown in the illustration.

        Torque:
        25 N*m  { 255 kgf*cm, 18 ft.*lbf }

        Note

        Do not rotate the cylinder block water drain cock sub-assembly more than 1 revolution (360°) after tightening it to the specified torque.

      3. Install the cylinder block water drain cock plug to the cylinder block water drain cock sub-assembly.

        Torque:
        12.7 N*m  { 130 kgf*cm, 9 ft.*lbf }

  50. INSTALL TAPER SCREW PLUG

    Tech Tips

    Perform this operation only when a taper screw plug is installed.


    1. Apply adhesive to the taper screw plug.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    2. A0026ZY

      Install the taper screw plug to the cylinder block sub-assembly.

      Torque:
      12.7 N*m  { 130 kgf*cm, 9 ft.*lbf }

  51. INSTALL NO. 1 OIL PIPE


    1. Make sure that there is no foreign matter on the mesh of the oil control valve filter LH.

      Note

      Do not touch the mesh when installing the oil control valve filter LH.

    2. A002986C01
      *a Oil Pipe Union

      Install the oil control valve filter LH to the oil pipe union. Install 2 new gaskets and temporarily install the No. 1 oil pipe (on the cylinder head cover sub-assembly side) with the union.

    3. Install a new gasket and temporarily install the No. 1 oil pipe (on the cylinder head sub-assembly side) with the oil pipe union.

    4. Tighten the oil pipe union (on the cylinder head cover sub-assembly side).

      Torque:
      65 N*m  { 663 kgf*cm, 48 ft.*lbf }

    5. Tighten the oil pipe union (on the cylinder head sub-assembly side).

      Torque:
      65 N*m  { 663 kgf*cm, 48 ft.*lbf }

      Note

      If the link that connects the gaskets is broken, remove the link by using side cutters or a similar tool.

  52. INSTALL OIL PIPE


    1. Make sure that there is no foreign matter on the mesh of the oil control valve filter RH.

      Note

      Do not touch the mesh when installing the oil control valve filter RH.

    2. A0028JJC08
      *a Oil Pipe Union

      Install the oil control valve filter RH to the oil pipe union. Install 2 new gaskets and temporarily install the oil pipe (on the cylinder head cover sub-assembly side) with the oil pipe union.

    3. Install a new gasket and temporarily install the oil pipe (on the cylinder head sub-assembly side) with the oil pipe union.

    4. Install the bolt (A) to the cylinder head sub-assembly.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    5. Tighten the oil pipe union (on the cylinder head cover sub-assembly side).

      Torque:
      65 N*m  { 663 kgf*cm, 48 ft.*lbf }

    6. Tighten the oil pipe union (on the cylinder head sub-assembly side).

      Torque:
      65 N*m  { 663 kgf*cm, 48 ft.*lbf }

      Note

      If the link that connects the gaskets is broken, remove the link by using side cutters or a similar tool.

  53. INSTALL CRANKSHAFT POSITION SENSOR

    Click here

  54. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (for Exhaust Side of Bank 2)

    Click here

  55. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (for Intake Side of Bank 2)

    Click here

  56. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (for Exhaust Side of Bank 1)

    Click here

  57. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (for Intake Side of Bank 1)

    Click here

  58. INSTALL CAMSHAFT POSITION SENSOR (for Exhaust Side of Bank 2)

    Click here

  59. INSTALL CAMSHAFT POSITION SENSOR (for Intake Side of Bank 2)

    Click here

  60. INSTALL CAMSHAFT POSITION SENSOR (for Exhaust Side of Bank 1)

    Click here

  61. INSTALL CAMSHAFT POSITION SENSOR (for Intake Side of Bank 1)

    Click here

  62. INSTALL VENTILATION VALVE SUB-ASSEMBLY


    1. Apply adhesive to the ventilation valve sub-assembly.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    2. A0029ZV

      Using a 19 mm deep socket wrench, install the ventilation valve sub-assembly.

      Torque:
      27 N*m  { 275 kgf*cm, 20 ft.*lbf }

  63. INSTALL SPARK PLUG

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  64. INSTALL OIL FILLER CAP SUB-ASSEMBLY


    1. Install a new oil filler cap gasket.

    2. Install the oil filler cap sub-assembly.