INTAKE MANIFOLD REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notice before proceeding with work.

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  2. DISCHARGE FUEL SYSTEM PRESSURE

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  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  4. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

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  5. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY (for LHD)

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  6. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY (for RHD)

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  7. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY

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  8. REMOVE INTAKE AIR SURGE TANK ASSEMBLY


    1. A0027FHC01
      *A for LHD
      *B for RHD

      Slide the clip and disconnect the union to check valve hose from the intake air surge tank assembly.

    2. Disconnect the union to check valve hose from the hose clamp.

    3. A002ADR

      Disconnect the fuel vapor feed hose from the intake air surge tank assembly.

    4. Disconnect the fuel vapor feed hose from the hose clamp.

    5. A0029UK

      Slide the clip and disconnect the ventilation hose from the intake air surge tank assembly.

    6. A002AO9

      Disconnect the intake air control valve (for ACIS) connector.

    7. A0029DM

      Remove the bolt and separate the throttle body bracket from the intake air surge tank assembly.

    8. A002AXT

      Remove the bolt and separate the No. 1 surge tank stay from the intake air surge tank assembly.

    9. A002AB4C01
      B003ZIE Bolt
      B003Z8F Nut

      Remove the 2 nuts from the intake air surge tank assembly.

    10. Using a 5 mm hexagon socket wrench, remove the 4 bolts and intake air surge tank assembly from the intake manifold.

    11. A0029N3

      Remove the 3 intake air surge tank gaskets from the intake manifold.

  9. REMOVE NO. 2 ENGINE MOUNTING STAY RH (for Engine Mounting stay Side)

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  10. REMOVE NO. 2 ENGINE MOUNTING STAY RH (for Intake Manifold Side)


    1. A002B35

      Remove the bolt and No. 2 engine mounting stay RH from the intake manifold.

  11. REMOVE FUEL HOSE PROTECTOR

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  12. DISCONNECT FUEL TUBE SUB-ASSEMBLY

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  13. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

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  14. REMOVE INTAKE MANIFOLD


    1. A002AOZC02
      B003ZIE Bolt
      B003Z8F Nut

      Remove the 6 bolts, 4 nuts and intake manifold from the cylinder head sub-assembly.

    2. A002AR1

      Remove the intake manifold to head gasket from each cylinder head sub-assembly.

  15. REMOVE STUD BOLT

    Tech Tips

    If a stud bolt is deformed or the threads are damaged, replace it.


    1. A0029Q3

      Using an E6 "TORX" socket wrench, remove the 2 stud bolts from the intake manifold.