INTAKE MANIFOLD INSTALLATION

PROCEDURE


  1. INSTALL INTAKE MANIFOLD


    1. Install the wire harness clamp bracket to the intake manifold with the bolt.

    2. A002AHZC02
      *a Black

      Connect the 2 vacuum hoses and check that the No. 1 check valve is installed as shown in the illustration.

    3. Check the 4 tumble control valves (TCV).

      Note

      The 4 tumble control valves (TCV) may be damaged if they are not closed before installing the intake manifold.

      Tech Tips

      Connect the battery to the terminals of the intake air control valve actuator (for TCV) to operate the motor and close the 4 tumble control valves (TCV).

      Click here

    4. Install a new intake manifold gasket to the intake manifold.

    5. Temporarily install the intake manifold with the 6 bolts.

    6. A002BF9N02

      Tighten the 6 bolts in the order shown in the illustration.

      Torque:
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }
    7. A0028PR

      Connect the intake air control valve actuator (for TCV) connector.

    8. Engage the 2 wire harness clamps.

    9. Connect the wire harness with the bolt.

    10. A0026UC

      Install the wire harness clamp bracket to the intake manifold with the bolt.

    11. Connect the sensor wire connector.

    12. Engage the 3 wire harness clamps.

    13. Connect the fuel vapor feed hose to the intake manifold.

    14. Install the 2 wire harness clamp brackets to the intake manifold with the 2 bolts.

  2. INSTALL FUEL DELIVERY PIPE

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  3. CONNECT ENGINE WIRE

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  4. CONNECT FUEL TUBE SUB-ASSEMBLY

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  5. CONNECT UNION TO VACUUM TUBE HOSE


    1. Connect the union to vacuum tube hose to the intake manifold and slide the clip to secure it.

  6. CONNECT NO. 2 VENTILATION HOSE


    1. Connect the No. 2 ventilation hose to the intake manifold and slide the clip to secure it.

  7. INSTALL VACUUM SWITCHING VALVE ASSEMBLY (for ACIS)


    1. Install the vacuum switching valve assembly (for ACIS) to the intake manifold with the bolt.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    2. Connect the vacuum switching valve assembly (for ACIS) connector.

    3. Connect the 2 vacuum hoses.

    4. Engage the wire harness clamp.

    5. Connect the union to vacuum tube hose to the vacuum hose clamp.

  8. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY

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  9. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY

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  10. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

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  11. CONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  12. INSPECT FOR FUEL LEAK

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