FUEL PUMP DISASSEMBLY

CAUTION / NOTICE / HINT

Note


  • Do not disconnect the tube shown in the illustration when disassembling the fuel suction tube with pump and gauge assembly. Doing so will cause reassembly of the fuel suction tube with pump and gauge assembly to be impossible as the tube is pressed into the fuel suction plate sub-assembly.

  • When replacing the fuel filter, replace it together with the fuel suction plate sub-assembly.

B003YXVC01
*a Tube

PROCEDURE


  1. REMOVE FUEL SENDER GAUGE ASSEMBLY

    Click here

  2. REMOVE FUEL SUCTION PLATE SUB-ASSEMBLY


    1. A0029QL

      Disengage the clamp to disconnect the fuel pump harness from the fuel suction plate sub-assembly.

    2. Disconnect the 2 fuel pump harness connectors.

    3. A002A5V

      Using needle nose pliers, remove the E-ring from the fuel suction plate shaft.

    4. B003Z23C01
      *a Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, disengage the claw and clamp, and disconnect the fuel pump filter hose from the No. 1 fuel sub-tank.

      Note

      Do not damage the No. 1 fuel sub-tank.

    5. B003YWWC01
      *a Tube

      Disengage the 2 claws and remove the fuel suction plate sub-assembly from the No. 1 fuel sub-tank.

      Note

      Do not do anything which may separate the tube from either the fuel suction plate sub-assembly or fuel filter, such as applying excessive force to the tube.

      Click here

    6. A002BVN

      Remove the spring from the fuel suction plate shaft.

  3. REMOVE FUEL PUMP FILTER


    1. B003ZQWC02
      *1 Fuel Pump Filter
      *a Fuel Filter
      *b Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, disengage the 3 claws, and remove the fuel pump filter from the fuel filter.

      Note


      • Do not damage the fuel filter or fuel pump filter.

      • Do not do anything which may separate the tube from either the fuel suction plate sub-assembly or fuel filter, such as applying excessive force to the tube.

        Click here

    2. A0028CM

      Disengage the claw to disconnect the fuel pump harness from the fuel pump filter.

      Note

      Do not forcibly pull the fuel pump harness.

      Tech Tips

      If it is difficult to disconnect the terminal of the fuel pump harness from the fuel pump filter, push the terminal towards the center of the fuel pump filter while disconnecting it.

  4. REMOVE FUEL PUMP


    1. A002C3K

      Remove the fuel pump from the fuel filter.

    2. A002BRE

      Disconnect the fuel pump harness connector to remove the fuel pump harness from the fuel pump.

    3. B003ZK4C02
      *1 O-ring
      *2 Fuel Pump Spacer
      *a 5.0 mm (0.197 in.)

      Remove the O-ring and fuel pump spacer from the fuel pump.

      Note

      Be careful not to damage the sealing surface.

      Tech Tips

      If the O-ring still remains in the fuel filter, remove it using a wire tip (1 mm (0.0394 in.) diameter) that is formed as shown in the illustration.