U660F AUTOMATIC TRANSMISSION / TRANSAXLE SERVICE DATA

Line pressure (Wheel locked)
Engine idling D

360 to 430 kPa (3.7 to 4.3 kgf/cm2, 53 to 62 psi)

R

800 to 950 kPa (8.2 to 9.6 kgf/cm2, 116 to 137 psi)

At stall speed (Throttle valve fully open) D

1160 to 1350 kPa (11.9 to 13.7 kgf/cm2, 169 to 195 psi)

R

1900 to 2200 kPa (19.4 to 22.4 kgf/cm2, 276 to 319 psi)

Engine stall speed D 2250 to 2880 rpm
Time lag N → D Less than 1.2 seconds
N → R Less than 1.5 seconds
Engine idle speed (A/C OFF) N 600 to 700 rpm
Shift schedule
D
Throttle valve fully open (Normal) 1 → 2 50 to 60 km/h (32 to 37 mph)
2 → 3 90 to 100 km/h (56 to 62 mph)
3 → 4 125 to 140 km/h (78 to 86 mph)
4 → 5 165 to 180 km/h (103 to 111 mph)
5 → 6 265 to 280 km/h (165 to 173 mph)
Throttle valve opening 6% (Normal) 1 → 2 5 to 15 km/h (4 to 9 mph)
2 → 3 15 to 25 km/h (10 to 15 mph)
3 → 4 25 to 45 km/h (16 to 27 mph)
4 → 5 45 to 65 km/h (28 to 40 mph)
5 → 6 65 to 85 km/h (41 to 52 mph)
5, 4, 3, 2, 1 gear range
Manual downshift speed → 5 270 to 285 km/h (168 to 177 mph)
→ 4 190 to 205 km/h (119 to 127 mph)
→ 3 130 to 145 km/h (81 to 90 mph)
→ 2 100 to 110 km/h (63 to 68 mph)
→ 1 40 to 50 km/h (25 to 31 mph)
ATF Temperature Sensor
ATF Temperature Sensor Assembly
Tester Connection Condition Specified Condition
E2 - THO1 Always 79 Ω to 156 kΩ
E2 - Body ground and other terminals Always 10 kΩ or higher
THO1 - Body ground and other terminals Always 10 kΩ or higher
ATF Temperature Specified Condition
10°C (50°F) 5 to 8 kΩ
25°C (77°F) 2.5 to 4.5 kΩ
110°C (230°F) 0.22 to 0.28 kΩ
Valve Body Assembly
shift solenoid valve SL
Tester Connection Condition Specified Condition
Solenoid Connector (SL) - Solenoid Body (SL) 20°C (68°F) 11 to 15 Ω
shift solenoid valve (SLT, SLU, SL1, SL2, SL3, SL4)
Tester Connection Condition Specified Condition
1 - 2 20°C (68°F) 5.0 to 5.6 Ω
Park/neutral Position Switch Assembly
Tester Connection Condition Specified Condition

1 (RB) - 3 (PL)

4 (B) - 9 (L)

P Below 1 Ω
Except P 10 kΩ or higher
1 (RB) - 2 (RL) R Below 1 Ω
Except R 10 kΩ or higher

1 (RB) - 8 (NL)

4 (B) - 9 (L)

N Below 1 Ω
Except N 10 kΩ or higher
1 (RB) - 7 (DL) D, S, "+" or "-" Below 1 Ω
Except D, S, "+" and "-" 10 kΩ or higher
Shift Lever
Transmission Floor Shift Assembly (w/o Smart Entry and Start System)
Inspect wire harness:
Tester Connection Condition Specified Condition
6 (ACC) - Body ground Ignition switch ACC 11 to 14 V
Ignition switch off Below 1 V
4 (STP) - Body ground Brake pedal depressed 11 to 14 V
Brake pedal released Below 1 V
5 (KLS+) - Body ground Ignition switch ACC and shift lever in P Below 1 V
Ignition switch ACC and shift lever not in P 11 to 14 V
8 (IG) - Body ground Ignition switch ON 11 to 14 V
Ignition switch off Below 1 V
Tester Connection Condition Specified Condition
1 (E) - Body ground Always Below 1 Ω
Inspect shift lock solenoid:
Tester Connection Condition Specified Condition
4 (P) - 3 (E2) Shift lever in P 10 kΩ or higher
Shift lever not in P Below 1 Ω
1 (SLS+) - 2 (SLS-) Always 112 Ω
Transmission Floor Shift Assembly (w/ Smart Entry and Start System)
Inspect wire harness:
Tester Connection Condition Specified Condition
6 (STP) - Body ground Brake pedal depressed 11 to 14 V
Brake pedal released Below 1 V
12 (IG) - Body ground Engine switch on (IG) 11 to 14 V
Engine switch off Below 1 V
Tester Connection Condition Specified Value
3 (E) - Body ground Always Below 1 Ω
Inspect shift lock solenoid:
Tester Connection Condition Specified Condition
4 (P) - 3 (E2) Shift lever in P 10 kΩ or higher
Shift lever not in P Below 1 Ω
1 (SLS+) - 2 (SLS-) Always 112 Ω
Transmission Control Switch
Tester Connection Condition Specified Condition
3 (IG) - 7 (S) Shift lever in S, "+" or "-" Below 1 Ω
Shift lever not in S, "+" or "-" 10 kΩ or higher
2 (SFTU) - 5 (E) Shift lever held in "+" Below 1 Ω
Shift lever not held in "+" 10 kΩ or higher
1 (SFTD) - 5 (E) Shift lever held in "-" Below 1 Ω
Shift lever not held in "-" 10 kΩ or higher
Pattern Select Switch
Tester Connection Switch Condition Specified Condition
8 (2ND) - 5 (E) Pattern select switch on (Push) Below 1 Ω
Pattern select switch off (Release) 10 kΩ or higher
Measurement Condition Specified Condition

Battery positive (+) → Terminal 7 (ILL+)

Battery negative (-) → Terminal 6 (ILL-)

Illuminates
Differential Oil Seal
Front drive shaft oil seal LH Standard Depth -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
Front drive shaft oil seal RH Standard Depth -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
Automatic Transaxle Unit
Input shaft sub-assembly End Play 0.012 to 1.250 mm (0.000473 to 0.0492 in.)
Planetary sun gear sub-assembly Standard Inside Diameter 25.525 to 25.546 mm (1.0049 to 1.0057 in.)
Maximum Inside Diameter 25.546 mm (1.0057 in.)
Underdrive planetary gear assembly Standard Clearance 0.18 to 0.54 mm (0.00709 to 0.0213 in.)
Rear planetary sun gear assembly Standard Inside Diameter 25.580 to 25.601 mm (1.0071 to 1.0079 in.)
Maximum Inside Diameter 25.601 mm (1.0079 in.)
2nd brake piston return spring sub-assembly Standard Free Length 23.85 mm (0.939 in.)
Planetary gear assembly Standard Clearance (Point A) 0.23 to 0.59 mm (0.00906 to 0.0232 in.)
Standard Clearance (Point B) 0.16 to 0.66 mm (0.00630 to 0.0259 in.)
1st and reverse brake return spring sub-assembly Standard Free Length 15.79 mm (0.622 in.)
Clearance of the No. 2 brake Standard Clearance 0.884 to 1.196 mm (0.0348 to 0.0471 in.)
No. 2 brake flange thickness: mm (in.) Mark (40) 4.0 (0.157)
Mark (41) 4.1 (0.161)
Mark (42) 4.2 (0.165)
Mark (43) 4.3 (0.169)
Mark (44) 4.4 (0.173)
Clearance of the No. 1 brake Standard Clearance 0.807 to 0.974 mm (0.0318 to 0.0383 in.)
No. 1 brake flange thickness: mm (in.) Mark (30) 3.0 (0.118)
Mark (31) 3.1 (0.122)
Mark (32) 3.2 (0.126)
Mark (33) 3.3 (0.130)
Mark (34) 3.4 (0.134)
Mark (35) 3.5 (0.138)
Clearance of the No. 3 brake Standard Clearance 0.599 to 0.761 mm (0.0236 to 0.0300 in.)
No. 3 brake flange thickness: mm (in.) Mark (38) 3.80 (0.150)
Mark (39) 3.90 (0.154)
Mark (40) 4.00 (0.157)
Mark (41) 4.10 (0.161)
Mark (42) 4.20 (0.165)
Mark (43) 4.30 (0.169)
Clearance of the No. 1 clutch disc Pack Clearance 0.806 to 0.974 mm (0.0317 to 0.0383 in.)
No. 1 clutch flange thickness: mm (in.) Mark (30) 3.0 (0.118)
Mark (31) 3.1 (0.122)
Mark (32) 3.2 (0.126)
Mark (33) 3.3 (0.130)
Mark (34) 3.4 (0.134)
Mark (35) 3.5 (0.138)
Clearance of the No. 2 clutch disc Pack Clearance 0.544 to 0.744 mm (0.0214 to 0.0293 in.)
No. 2 clutch flange thickness: mm (in.) Mark (30) 3.0 (0.118)
Mark (31) 3.1 (0.122)
Mark (32) 3.2 (0.126)
Mark (33) 3.3 (0.130)
Mark (34) 3.4 (0.134)
Mark (35) 3.5 (0.138)
Manual valve lever shaft oil seal Standard Depth -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
Counter drive gear preload (at 60 rpm) Turning Torque 0.1 to 0.2 N*m (1 to 2 kgf*cm, 0.9 to 1.7 in.*lbf)
Counter driven gear preload (at 10 rpm) Turning Torque Differential Side Bearing Preload + 2.5 to 4.9 N*m (26 to 49 kgf*cm, 23 to 43 in.*lbf)
Shim thickness: mm (in.) 2.000 (0.0787)
2.025 (0.0797)
2.050 (0.0807)
2.075 (0.0817)
2.100 (0.0827)
2.125 (0.0837)
2.150 (0.0846)
2.175 (0.0856)
2.200 (0.0866)
2.225 (0.0876)
2.250 (0.0886)
2.275 (0.0896)
2.300 (0.0906)
2.325 (0.0915)
2.350 (0.0925)
2.375 (0.0935)
2.400 (0.0945)
2.425 (0.0955)
Shim thickness: mm (in.) 2.450 (0.0965)
2.475 (0.0974)
2.500 (0.0984)
2.525 (0.0994)
2.550 (0.100)
2.575 (0.101)
2.600 (0.102)
2.625 (0.103)
2.650 (0.104)
2.675 (0.105)
2.700 (0.106)
2.725 (0.107)
2.750 (0.108)
2.775 (0.109)
2.800 (0.110)
2.825 (0.111)
2.850 (0.112)
2.875 (0.113)
2.900 (0.114)
2.925 (0.115)
2.950 (0.116)
2.975 (0.117)
3.000 (0.118)
Direct multiple disc clutch assembly End Play 0.007 to 1.113 mm (0.000276 to 0.0438 in.)
Needle roller bearing Standard Depth 21.5 to 21.9 mm (0.846 to 0862 in.)
Torque Converter and Drive Plate
Drive plate Maximum Runout 0.30 mm (0.0118 in.)
Oil Pump
Front oil pump and gear body sub-assembly Standard Clearance 0.08 to 0.15 mm (0.00315 to 0.00591 in.)
Maximum Clearance 0.15 mm (0.00591 in.)
Standard Side Clearance 0.035 to 0.05 mm (0.00138 to 0.00196 in.)
Maximum Side Clearance 0.05 mm (0.00196 in.)
Front oil pump drive gear thickness Mark (1) 11.547 to 11.555 mm (0.4546 to 0.4549 in.)
Mark (2) 11.555 to 11.563 mm (0.4549 to 0.4552 in.)
Mark (3) 11.564 to 11.571 mm (0.4553 to 0.4556 in.)
Mark (4) 11.572 to 11.579 mm (0.4556 to 0.4559 in.)
Mark (5) 11.580 to 11.587 mm (0.4559 to 0.4562 in.)
Front oil pump driven gear thickness Mark (1) 11.547 to 11.555 mm (0.4546 to 0.4549 in.)
Mark (2) 11.555 to 11.563 mm (0.4549 to 0.4552 in.)
Mark (3) 11.564 to 11.571 mm (0.4553 to 0.4556 in.)
Mark (4) 11.572 to 11.579 mm (0.4556 to 0.4559 in.)
Mark (5) 11.580 to 11.587 mm (0.4559 to 0.4562 in.)
Front oil pump body sub-assembly Standard Inside Diameter 43.135 to 43.160 mm (1.69823 to 1.69920 in.)
Maximum Inside Diameter 43.160 mm (1.69920 in.)
Stator shaft assembly Standard Inside Diameter 22.500 to 22.526 mm (0.88583 to 0.88684 in.)
Maximum Inside Diameter 22.526 mm (0.88684 in.)
Front oil pump oil seal Standard Depth -0.25 to 0.25 mm (-0.00984 to 0.00984 in.)
Differential Case
Differential side gear backlash Standard Backlash 0.05 to 0.15 mm (0.00197 to 0.00591 in.)
Front No. 1 differential thrust washer thickness 1.50 mm (0.0591 in.)
1.55 mm (0.0610 in.)
1.60 mm (0.0630 in.)
1.65 mm (0.0650 in.)
1.70 mm (0.0669 in.)
1.75 mm (0.0689 in.)
1.80 mm (0.0709 in.)
1.85 mm (0.0728 in.)
1.90 mm (0.0748 in.)
Differential side bearing preload (at 10 rpm) Turning Torque 0.8 to 1.4 N*m (9 to 14 kgf*cm, 8 to 12 in.*lbf)
Shim thickness: mm (in.) 2.000 (0.0787)
2.025 (0.0797)
2.050 (0.0807)
2.075 (0.0817)
2.100 (0.0827)
2.125 (0.0837)
2.150 (0.0846)
2.175 (0.0856)
2.200 (0.0866)
2.225 (0.0876)
2.250 (0.0886)
2.275 (0.0896)
2.300 (0.0906)
2.325 (0.0915)
2.350 (0.0925)
2.375 (0.0935)
2.400 (0.0945)
2.425 (0.0955)
2.450 (0.0965)
2.475 (0.0974)
2.500 (0.0984)
2.525 (0.0994)
2.550 (0.100)
2.575 (0.101)
2.600 (0.102)
2.625 (0.103)
2.650 (0.104)
2.675 (0.105)
2.700 (0.106)
2.725 (0.107)
2.750 (0.108)
2.775 (0.109)
2.800 (0.110)
2.825 (0.111)
2.850 (0.112)
2.875 (0.113)
Automatic Transaxle Fluid as Reference
Dry fill 6.7 liters (7.1 US qts, 5.9 Imp.qts) Toyota Genuine ATF WS