FRONT BUMPER(for Sport Package) REASSEMBLY

PROCEDURE


  1. INSTALL FRONT BUMPER SIDE RETAINER LH

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  2. INSTALL FRONT BUMPER SIDE RETAINER RH

    Tech Tips

    Use the same procedure as for the LH side.

  3. INSTALL FRONT BUMPER REINFORCEMENT

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  4. INSTALL POP-UP HOOD CHAMBER WITH SENSOR ASSEMBLY

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  5. INSTALL FRONT BUMPER ENERGY ABSORBER

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  6. INSTALL NO. 2 LOWER RADIATOR GRILLE


    1. B003Y9O

      Engage the 7 claws to install the No. 2 lower radiator grille.

  7. INSTALL CENTER RADIATOR GRILLE MOULDING LH


    1. B003XXB

      Engage the guide and 4 claws to install the center radiator grille moulding LH.

  8. INSTALL CENTER RADIATOR GRILLE MOULDING RH

    Tech Tips

    Use the same procedure as for the LH side.

  9. INSTALL INSIDE RADIATOR GRILLE


    1. B003XOY

      Engage the 3 claws.

    2. B003XVF

      Install the inside radiator grille with the 3 screws.

  10. INSTALL RADIATOR GRILLE MOULDING


    1. Engage the 15 claws to install the radiator grille moulding.

      B003YHG

  11. INSTALL LOWER RADIATOR GRILLE MOULDING


    1. B003YL0

      Engage the 2 guides and 5 claws.

    2. B003Y1I

      Install the lower radiator grille moulding with the 2 screws.

  12. INSTALL RADIATOR GRILLE BRACKET

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  13. INSTALL RADIATOR GRILLE ASSEMBLY


    1. Engage the 8 guides and 12 claws.

      B003YBX
    2. B003YCC

      Install the radiator grille assembly with the 12 screws.

  14. INSTALL RADIATOR GRILLE (OR FRONT PANEL) EMBLEM


    1. B003Y7R

      Engage the pin and claw.

    2. B003YQU

      Install the radiator grille (or front panel) emblem with the 2 screws.

  15. INSTALL NO. 1 FRONT BUMPER BRACKET LH

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  16. INSTALL NO. 1 FRONT BUMPER BRACKET RH

    Tech Tips

    Use the same procedure as for the LH side.

  17. INSTALL RADIATOR GRILLE PROTECTOR

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  18. INSTALL FRONT ENERGY ABSORBER MOUNTING PLATE

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  19. INSTALL LOWER FRONT BUMPER COVER


    1. B003YIHC03
      *a Hook

      Engage the hook.

    2. Engage the 4 claws to install the lower front bumper cover.

  20. INSTALL NO. 2 FRONT BUMPER RETAINER BRACKET

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  21. INSTALL NO. 1 FRONT BUMPER RETAINER BRACKET

    Tech Tips

    Use the same procedure as for the No. 2 front bumper retainer bracket.

  22. INSTALL NO. 1 MOULDING TAPE

    Tech Tips

    Use the same procedure for the RH side and LH side.


    1. Clean the installation surface of the No. 1 moulding tape.


      1. Remove any remaining double-sided tape from the front bumper cover.

        Note


        • If there is any foreign matter on the front bumper cover when the No. 1 moulding tape is installed, adhesion failure may occur.

        • Do not use a screwdriver or other tool to remove the double-sided tape as the front bumper cover may be damaged, possibly leading to adhesion failure.

      2. Wipe off any tape adhesive residue with cleaner.

    2. Install a new No. 1 moulding tape.

      CAUTION:


      • Do not touch the heat light, as doing so may cause in burns.

      • Touching heated parts for a long time may result in burns.

      Tech Tips

      If the temperature of the No. 1 moulding tape or its installation surface on the front bumper cover is below 15°C (59°F), adhesion failure may occur. Use a heat light to heat the No. 1 moulding tape and its installation surface on the front bumper cover to the recommended temperature (15 to 40°C (59 to 104°F)).


      1. Remove the release paper from a new No. 1 moulding tape.

        Tech Tips

        After removing the release paper, keep the exposed adhesive free from foreign matter.

      2. B003Y7CC02
        *a Line

        Install the No. 1 moulding tape to the front bumper cover as shown in the illustration.

        Note

        If the No. 1 moulding tape has been removed, it must be replaced with a new one as it may be deformed or the strength of its adhesive may be deteriorated.

        Tech Tips

        Make sure not to touch the exposed adhesive of the No. 1 moulding tape or the installation surface on the front bumper cover.

      3. Using a squeegee, evenly press the No. 1 moulding tape to the front bumper cover with a force of 29 N (3 kgf, 6.5 lbf) or more.

        Tech Tips


        • Make sure that the corners of the No. 1 moulding tape are not damaged or peeling off.

        • After installing the No. 1 moulding tape, leave the front bumper cover in an area with an ambient temperature of 15°C (59°F) or more for 30 minutes or more to allow the adhesive to set.

      4. Remove the protector sheet from the No. 1 moulding tape.

  23. INSTALL LOWER RADIATOR GRILLE LH


    1. B003XSZ

      Engage the 5 claws to install the lower radiator grille LH.

  24. INSTALL LOWER RADIATOR GRILLE RH

    Tech Tips

    Use the same procedure as for the LH side.

  25. INSTALL NO. 2 RADIATOR GRILLE GARNISH


    1. B003XY4

      Engage the 10 guides.

    2. B003YN0

      Install the No. 2 radiator grille garnish with the 10 clips.

  26. INSTALL RADIATOR GRILLE GARNISH

    Tech Tips

    Use the same procedure as for the No. 2 radiator grille garnish.

  27. INSTALL FRONT FENDER LINER RETAINER

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  28. INSTALL NO. 2 COOL AIR INTAKE DUCT


    1. B003YI1

      Install the clip.

    2. Install the No. 2 cool air intake duct with the 2 screws.

  29. INSTALL NO. 1 COOL AIR INTAKE DUCT

    Tech Tips

    Use the same procedure as for the No. 2 cool air intake duct.

  30. INSTALL FRONT BUMPER SIDE BRACKET LH

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  31. INSTALL FRONT BUMPER SIDE BRACKET RH

    Tech Tips

    Use the same procedure as for the LH side.

  32. INSTALL CLEARANCE LIGHT ASSEMBLY LH

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  33. INSTALL CLEARANCE LIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  34. INSTALL FRONT BUMPER EXTENSION MOUNTING BRACKET


    1. for Type A:


      1. B003YBN

        Engage the 2 guides and 4 claws.

      2. B003XPP

        Install the front bumper extension mounting bracket with the 2 screws.

    2. for Type B:


      1. B003YAB

        Engage the 2 guides and 8 claws.

      2. B003Y26

        Install the front bumper extension mounting bracket with the 2 screws.

    3. for Type C:


      1. B003YAY

        Engage the 8 claws.

      2. B003Y1B

        Install the front bumper extension mounting bracket with the 2 screws.

  35. INSTALL CONNECTOR BRACKET (w/o Intuitive Parking Assist System)

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  36. INSTALL NO. 4 ENGINE ROOM WIRE (w/ Intuitive Parking Assist System)


    1. Engage the 11 clamps to install the No. 4 engine room wire.

      B003XZ5

  37. INSTALL NO. 1 ULTRASONIC SENSOR RETAINER (w/ Intuitive Parking Assist System)

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  38. INSTALL NO. 1 ULTRASONIC SENSOR (w/ Intuitive Parking Assist System)

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  39. INSTALL NO. 2 ULTRASONIC SENSOR (w/ Intuitive Parking Assist System)

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  40. INSTALL HEADLIGHT CLEANER HOSE (w/ Headlight Cleaner System)


    1. Engage the 14 clamps to install the headlight cleaner hose.

      B003Y3W

  41. INSTALL HEADLIGHT WASHER COVER LH (w/ Headlight Cleaner System)

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  42. INSTALL HEADLIGHT WASHER COVER RH (w/ Headlight Cleaner System)

    Tech Tips

    Use the same procedure as for the LH side.

  43. INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY LH (w/ Headlight Cleaner System)

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  44. INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY RH (w/ Headlight Cleaner System)

    Tech Tips

    Use the same procedure as for the LH side.

  45. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Lexus Safety System+)

    Click here