HEADLIGHT ASSEMBLY(for LED Headlight) DISASSEMBLY

PROCEDURE


  1. REMOVE FRONT TURN SIGNAL LIGHT BULB


    1. A011PJT

      Turn the headlight cord with the front turn signal light bulb as shown in the illustration, and disconnect them as a unit.

    2. Remove the front turn signal light bulb from the headlight cord.

  2. REMOVE NO. 1 GEAR UNIT ASSEMBLY RH


    1. A011NW0C01
      *a Clamp
      *b Guide

      Remove the 4 screws.

    2. Disengage the 2 clamps and guide to remove the No. 1 gear unit assembly RH from the headlight unit.

  3. REMOVE LIGHT CONTROL LED ECU


    1. A011MXL

      Remove the 6 screws to disconnect the 2 light control LED ECUs with the 2 headlight back covers from the headlight unit.

    2. Disconnect the 2 connectors to remove the 2 light control LED ECUs with the 2 headlight back covers.

    3. A011MOB

      Remove the 4 screws and 2 light control LED ECUs from the 2 headlight back covers.

  4. REMOVE HEADLIGHT BODY GASKET


    1. A011MII

      Remove the 2 headlight body gaskets from the headlight unit.

      Note

      After the headlight body gaskets are removed, be sure to replace them with new ones. Failure to do so may cause water ingress.

  5. REMOVE HEADLIGHT CORD


    1. A011ND7

      Disconnect the connector.

    2. Disengage the 3 clamps to remove the headlight cord.

  6. REMOVE HEADLIGHT LEVELING MOTOR


    1. A011OHCC03
      *a Aiming Screw

      Turn the aiming screw of the headlight leveling motor in the direction indicated by the arrow (1) shown in the illustration.

      Tech Tips


      • Turn the aiming screw until the headlight leveling motor can be moved in the direction indicated by the arrow (2) shown in the illustration.

      • Make sure to remember the number of aiming screw rotations.

    2. Turn the headlight leveling motor in the direction indicated by the arrow (2) shown in the illustration to disengage the pin.

      Tech Tips

      When removing the headlight leveling motor of the headlight assembly RH, turn the headlight leveling motor in the opposite direction of the arrow (2) shown in the illustration.

    3. A011LXUC03
      *a Aiming Screw

      Turn the aiming screw of the headlight leveling motor in the direction indicated by the arrow (3) shown in the illustration to disengage the shaft.

      Tech Tips

      Make sure to remember the number of aiming screw rotations.

    4. Pull out the headlight leveling motor in the direction indicated by the arrow (4) shown in the illustration to remove it.

  7. REMOVE HEADLIGHT LEVELING MOTOR BASE PACKING


    1. Remove the headlight leveling motor base packing.

      Note

      After the headlight leveling motor base packing is removed, be sure to replace it with a new one. Failure to do so may cause water ingress.