HEADLIGHT ASSEMBLY(for HID Headlight) REASSEMBLY

PROCEDURE


  1. INSTALL HEADLIGHT LEVELING MOTOR BASE PACKING


    1. Install a new headlight leveling motor base packing.

  2. INSTALL HEADLIGHT LEVELING MOTOR


    1. A011NB2C03
      *a Aiming Screw

      Insert the headlight leveling motor in the direction indicated by the arrow (1) shown in the illustration.

    2. Turn the aiming screw of the headlight leveling motor in the direction indicated by the arrow (2) shown in the illustration to engage the shaft.

      Tech Tips

      Turn the aiming screw the same number of times as it was turned during removal.

    3. A011NGNC04
      *a Aiming Screw

      Turn the headlight leveling motor in the direction indicated by the arrow (3) shown in the illustration and engage the pin to install the headlight leveling motor to the headlight assembly.

      Tech Tips

      When installing the headlight leveling motor of the headlight assembly RH, turn the headlight leveling motor in the opposite direction of the arrow (3) shown in the illustration.

    4. Turn the aiming screw of the headlight leveling motor in the direction indicated by the arrow (4) shown in the illustration to install it.

      Tech Tips

      Turn the aiming screw the same number of times as it was turned during removal.

  3. INSTALL HEADLIGHT CORD


    1. A011OT2

      Engage the 4 clamps to install the headlight cord.

    2. Connect the connector.

  4. INSTALL NO. 1 GEAR UNIT ASSEMBLY RH


    1. A011MD9C01
      *a Clamp
      *b Guide

      Engage the guide and 3 clamps to temporarily install the No. 1 gear unit assembly RH to the headlight unit.

    2. Install the No. 1 gear unit assembly RH with the 4 screws.

  5. INSTALL DISCHARGE HEADLIGHT BULB


    1. Set the discharge headlight bulb to the headlight unit.

      Note

      Do not touch the bulb glass.

    2. A011O67C01

      Lock the set spring to install the discharge headlight bulb as indicated by the arrows, in the order shown in the illustration.

  6. INSTALL HEADLIGHT LIGHT CONTROL ECU SUB-ASSEMBLY


    1. A011QHRC01
      *a Red Line

      Turn the socket of the headlight light control ECU sub-assembly as shown in the illustration to attach it.

      Note


      • Check that the O-ring is installed on the headlight light control ECU sub-assembly.

      • Check that the O-ring is not damaged or contaminated with foreign matter. If there is any damage, replace the O-ring with a new one.

      • Do not pull the headlight light control ECU sub-assembly with the socket connected.

    2. Check that the red line on the output harness is not twisted and store the harness in the headlight assembly securely so that the output harness is not pinched.

    3. A011PQGC01
      *a Lock Mark

      Turn the headlight light control ECU sub-assembly as shown in the illustration until the lock marks are aligned to install it.

      Note


      • To prevent incomplete installation, make sure to fully push in and turn the headlight light control ECU sub-assembly until the lock marks are aligned.

      • Do not apply excessive force using a tool.

    4. Connect the connector.

  7. INSTALL FRONT TURN SIGNAL LIGHT BULB


    1. Install the front turn signal light bulb to the headlight cord.

    2. A011NQM

      Turn the headlight cord with the front turn signal light bulb as shown in the illustration to connect them as a unit.