HEADLIGHT ASSEMBLY(for Bulb Type Turn Signal Light) DISASSEMBLY

PROCEDURE


  1. REMOVE NO. 1 HEADLIGHT ECU SUB-ASSEMBLY

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  2. REMOVE HEADLIGHT CORD

  3. REMOVE HEADLIGHT GASKET

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  4. REMOVE FRONT TURN SIGNAL LIGHT BULB


    1. A00225J

      Disconnect the connector.

    2. A0021YF

      Turn the front turn signal light socket with the front turn signal light bulb as shown in the illustration to remove them as a unit.

    3. Remove the front turn signal light bulb from the front turn signal light socket.

  5. REMOVE FRONT TURN SIGNAL LIGHT SOCKET

  6. REMOVE HEADLIGHT LEVELING MOTOR


    1. A0022P3

      Disconnect the connector.

    2. A0021G3C01
      *a Aiming Screw

      Turn the aiming screw of the headlight leveling motor in the direction indicated by the arrow (1) shown in the illustration.

      Tech Tips


      • Turn the aiming screw until the headlight leveling motor can be moved in the direction indicated by the arrow (2) shown in the illustration.

      • Make sure to remember the number of aiming screw rotations.

    3. Turn the headlight leveling motor in the direction indicated by the arrow (2) shown in the illustration to disengage the pin.

      Tech Tips

      When removing the headlight leveling motor of the headlight assembly RH, turn the headlight leveling motor in the opposite direction of the arrow (2) shown in the illustration.

    4. A00214ZC01
      *a Aiming Screw

      Turn the aiming screw of the headlight leveling motor in the direction indicated by the arrow (3) shown in the illustration to disengage the shaft.

      Tech Tips

      Make sure to remember the number of aiming screw rotations.

    5. Pull out the headlight leveling motor in the direction indicated by the arrow (4) shown in the illustration to remove it.

  7. REMOVE HEADLIGHT LEVELING MOTOR BASE PACKING


    1. Remove the headlight leveling motor base packing.

      Note

      After the headlight leveling motor base packing is removed, be sure to replace it with a new one. Failure to do so may cause water ingress.

  8. REMOVE HEADLIGHT LENS

    Note


    • Make sure to wear clean rubber gloves when performing this procedure.

    • Do not allow dirt or foreign matter to get on the headlight lens.

    • If there are any fingerprints or foreign matter on the back of the headlight lens, wipe them off with a soft cloth.


    1. A0020FB

      Using a T20H "TORX" driver, remove the 2 "TORX" screws.

    2. A00209Q

      Remove the 5 screws.

    3. A0022OM

      Using a hair dryer, heat the backside of the headlight assembly.

      Note

      If the headlight assembly is heated unevenly, it will deform or melt.

    4. A0021VX

      Disengage the 7 claws.

    5. Remove the headlight lens from the housing.

      Tech Tips

      If the headlight lens cannot be removed even after heating, using a screwdriver with its tip wrapped with protective tape, lift the headlight lens. Be careful not to damage the headlight lens and housing.

  9. REMOVE HEADLIGHT LENS GASKET


    1. A0021OX

      Remove the headlight lens gasket from the housing.

      Note

      Make sure to replace the headlight lens gasket with a new one. Failure to do so may cause water ingress.

  10. REMOVE HEADLIGHT UNIT ASSEMBLY

    Note


    • Make sure to wear clean rubber gloves when performing this procedure.

    • Do not allow dirt or foreign matter to get on the headlight unit assembly or other components.

    • If there are any fingerprints or foreign matter on the headlight unit assembly or other components, wipe them off with a soft cloth.


    1. A00231Q

      Remove the 2 screws.

    2. Disengage the guide to remove the reflector.

    3. A00234D

      Disengage the clamp.

    4. Disconnect the connector.

    5. A002221

      Disengage the pivot collar.

    6. A0020U0

      While holding the headlight unit assembly by hand, turn the aiming screw as shown in the illustration until the aiming screw is disconnected from the headlight unit assembly.

      Tech Tips

      Make sure to remember the number of aiming screw rotations.

    7. Remove the headlight unit assembly from the housing.