REAR DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The procedure described below is for the LH side.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

    Click here

  2. REMOVE BATTERY SERVICE HOLE COVER LH

    Click here

  3. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  4. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG


    1. A0022ET

      Using a moulding remover, disengage the 3 claws to remove the rear door inside handle bezel plug as shown in the illustration.

  5. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL


    1. A0022XI

      Using a moulding remover, disengage the 2 clips, 5 claws and 6 guides.

    2. Disconnect the connector and remove the rear power window regulator switch assembly with rear door armrest base panel.

  6. REMOVE REAR DOOR NO. 3 ARMREST COVER


    1. A0021UZ

      Using a moulding remover, disengage the 2 claws.

    2. Disengage the 2 guides to remove the rear door No. 3 armrest cover.

  7. REMOVE REAR DOOR NO. 1 STIFFENER CUSHION


    1. A0022PD

      Remove the screw and rear door No. 1 stiffener cushion.

  8. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY


    1. A0022ULC01
      B003YLR Protective Tape

      Put protective tape around the rear door panel.

    2. A0020OZ

      Remove the 3 screws.

    3. Using a clip remover, disengage the 8 clips.

    4. A0020YHC01
      *1 Rear Door Inner Glass Weatherstrip
      *a Reference Boss

      Pull out the rear door trim board sub-assembly as shown in the illustration.

    5. Disengage the reference boss from the rear door panel.

    6. A002200

      Disconnect the rear door lock remote control cable assembly and rear door inside locking cable assembly to remove the rear door trim board sub-assembly together with the rear door inner glass weatherstrip.

    7. for 15 Speakers:


      1. Disconnect the connector.

  9. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. A0021VS

      Remove the 6 screws.

    2. A0022CS

      Disengage the 3 guides, and remove the rear door inside handle sub-assembly.

  10. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP


    1. A00215JC01
      *a Screwdriver

      Using a screwdriver, disengage the 3 claws and remove the rear door inner glass weatherstrip from the rear door trim board sub-assembly as shown in the illustration.

  11. REMOVE REAR NO. 2 SPEAKER ASSEMBLY (for 15 Speakers)

    Click here

  12. REMOVE REAR SPEAKER ASSEMBLY

    Click here

  13. REMOVE REAR DOOR SERVICE HOLE COVER


    1. A0022T9

      Disengage the clamp.

    2. Remove the rear door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the rear door panel.

  14. REMOVE REAR DOOR DUST PROOF SEAL


    1. A0021KA

      Disengage the 2 claws and remove the rear door dust proof seal.

  15. REMOVE REAR DOOR CHECK ASSEMBLY


    1. A0020PMC01
      B003XUN Nut
      B003YHT Bolt

      Remove the 2 nuts and bolt, and rear door check assembly.

  16. REMOVE REAR DOOR WEATHERSTRIP


    1. A0020EXC02
      B003YLR Double-sided Tape

      Using a clip remover, disengage the 23 clips and remove the rear door weatherstrip.

  17. REMOVE REAR DOOR GLASS RUN


    1. A0022LG

      Remove the rear door glass run.

  18. REMOVE REAR DOOR LOWER WINDOW FRAME SUB-ASSEMBLY


    1. A0020YU

      Remove the 2 bolts and screw, and rear door lower window frame sub-assembly.

      Note

      When the rear door lower window frame sub-assembly is removed, do not allow the rear door quarter window glass to fall.

  19. REMOVE REAR DOOR QUARTER WINDOW GLASS


    1. A00236U

      Remove the rear door quarter window glass with the rear door quarter window weatherstrip as shown in the illustration.

    2. Remove the rear door quarter window glass from the rear door quarter window weatherstrip.

  20. REMOVE REAR DOOR GLASS SUB-ASSEMBLY


    1. A0022SB

      Remove the rear door glass sub-assembly from the rear door window regulator assembly as shown in the illustration.

      Note

      Do not damage the rear door glass sub-assembly.

  21. REMOVE REAR DOOR GLASS CHANNEL SUB-ASSEMBLY


    1. A0021HBC01
      *a Protective Tape

      Using a screwdriver, remove the rear door glass channel sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

  22. REMOVE REAR DOOR GLASS CHANNEL FILLER


    1. Remove the rear door glass channel filler from the rear door glass assembly.

  23. REMOVE REAR DOOR FRAME GARNISH


    1. A0022RX

      Disengage the 3 claws to remove the rear door frame garnish.

  24. REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY


    1. A00213HC01
      *a Temporary Bolt

      Disconnect the connector.

    2. Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator assembly may fall and cause damage.

    3. Remove the 3 bolts.

    4. Remove the rear door window regulator assembly.

    5. Remove the temporary bolt from the rear door window regulator assembly.

  25. REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY


    1. A00230S

      Using a T25 "TORX" socket wrench, remove the 3 screws and rear power window regulator motor assembly from the rear door window regulator sub-assembly.

  26. REMOVE REAR DOOR LOCK WITH MOTOR ASSEMBLY


    1. Disconnect the connector.

    2. A0022UCC01
      *a Release Plate

      Using a T30 "TORX" socket wrench, remove the 3 screws.

    3. Move the rear door lock with motor assembly downward and pull the release plate out of the rear door outside handle frame sub-assembly.

    4. When reusing the rear door lock with motor assembly:


      1. A00231P

        Remove the door lock wire harness seal from the rear door lock with motor assembly.

  27. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY


    1. w/o Double Locking System:


      1. A0020E1

        Using a screwdriver, disengage the 2 claws as shown in the illustration.

      2. A0021IV

        Remove the rear door lock remote control cable assembly as shown in the illustration.

    2. w/ Double Locking System:


      1. A0021Y5

        Using a screwdriver, disengage the claw as shown in the illustration.

      2. A0021YN

        Remove the rear door lock remote control cable assembly as shown in the illustration.

  28. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY


    1. A0021SG

      w/o Double Locking System:


      1. Remove the rear door inside locking cable assembly as shown in the illustration.

    2. w/ Double Locking System:


      1. A0021TC

        Using a screwdriver, disengage the 3 claws as shown in the illustration.

      2. A0021AD

        Remove the rear door inside locking cable assembly as shown in the illustration.

  29. REMOVE REAR DOOR OUTSIDE HANDLE COVER


    1. A0020AT

      Using a T30 "TORX" socket wrench, loosen the screw.

      Tech Tips

      The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

    2. Disengage the claw and remove the rear door outside handle cover.

  30. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY


    1. A0020FX

      Move the lever as shown in the illustration.

    2. A0020CO

      Pull and hold the release plate of the rear door outside handle frame sub-assembly as shown in the illustration.

      Note

      The release plate may interfere with the rear door outside handle assembly and may be damaged when removing the rear door outside handle assembly, unless it is pulled and held.

    3. A0020X2

      Remove the rear door outside handle assembly as shown in the illustration.

  31. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD


    1. A0021DX

      Disengage the 3 claws to remove the rear door front outside handle pad.

  32. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD


    1. A0022TA

      Disengage the 2 claws to remove the rear door rear outside handle pad.

  33. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. A0021EPC01
      *A Outside
      *B Inside

      Using a T30 "TORX" socket wrench, loosen the screw.

    2. Slide the rear door outside handle frame sub-assembly to disengage the claw of the rear door outside handle frame sub-assembly, and then remove it.

  34. REMOVE REAR DOOR PANEL CUSHION


    1. A0022AH

      Disengage the claw and remove the rear door panel cushion.

  35. REMOVE REAR DOOR BELT MOULDING ASSEMBLY

    Click here

  36. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING

    Click here

  37. REMOVE REAR DOOR WINDOW FRAME MOULDING SUB-ASSEMBLY

    Click here

  38. REMOVE FRONT INNER BLACK OUT TAPE

    Click here

  39. REMOVE INNER UPPER BLACK OUT TAPE

    Click here