FRONT DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The procedure described below is for the LH side.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

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  2. REMOVE BATTERY SERVICE HOLE COVER LH

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  3. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  4. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG


    1. A0020W9

      Using a moulding remover, disengage the 3 claws to remove the front door inside handle bezel plug.

  5. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)


    1. A0022VM

      Using a moulding remover, disengage the 2 clips, 7 claws and 6 guides.

    2. Disconnect the connector to remove the multiplex network master switch assembly with front door armrest base panel.

  6. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)


    1. A0021HO

      Using a moulding remover, disengage the 2 clips, 7 claws and 6 guides.

    2. Disconnect the connector to remove the power window regulator switch assembly with front door armrest base panel.

  7. REMOVE FRONT DOOR ARMREST COVER


    1. A0021UZ

      Using a moulding remover, disengage the 2 claws.

    2. Disengage the 2 guides to remove the front door armrest cover.

  8. REMOVE COURTESY LIGHT ASSEMBLY

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  9. REMOVE FRONT DOOR NO. 1 STIFFENER CUSHION


    1. A0022G5

      Remove the screw and front door No. 1 stiffener cushion.

  10. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY


    1. A0021NQC01
      B003YLR Protective Tape

      Put protective tape around the front door panel.

    2. A0020B7

      Remove the 3 screws.

    3. Using a clip remover, disengage the 9 clips.

    4. A0022BRC01
      *1 Reference Boss
      *2 Front Door Inner Glass Weatherstrip

      Pull out the front door trim board sub-assembly as shown in the illustration.

    5. Disengage the reference boss from the front door panel.

    6. Raise the front door trim board sub-assembly and disconnect the front door trim board sub-assembly together with the front door inner glass weatherstrip.

    7. Disconnect each connector.

    8. A0022G3

      Disconnect the front door lock remote control cable assembly and front door inside locking cable assembly to remove the front door trim board sub-assembly together with the front door inner glass weatherstrip.

  11. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. A002101

      remove the 6 screws.

    2. Disengage the 3 guides, and remove the front door inside handle sub-assembly.

  12. REMOVE FRONT DOOR INSIDE HANDLE ILLUMINATION LIGHT ASSEMBLY

    Click here

  13. REMOVE SEAT MEMORY SWITCH (w/ Memory)

    Click here

  14. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP

    A0020NWC01
    *a Screwdriver

    1. Using a screwdriver, disengage the 4 claws and remove the front door inner glass weatherstrip from the front door trim board sub-assembly as shown in the illustration.

  15. REMOVE OUTER MIRROR CONTROL ECU ASSEMBLY (w/ Memory)

    Click here

  16. REMOVE OUTER MIRROR PROTECTOR

    Click here

  17. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY

    Click here

  18. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH


    1. A0021YR

      Disengage the 2 clips and remove the front door lower frame bracket garnish.

  19. REMOVE FRONT DOOR SERVICE HOLE COVER


    1. A0021L2

      Remove the front door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the front door panel.

  20. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY

    Click here

  21. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY


    1. Connect the cable to the negative (-) auxiliary battery terminal.

    2. for Driver Side:


      1. Connect the multiplex network master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    3. for Front Passenger Side:


      1. Connect the power window regulator switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    4. Disconnect the cable from the negative (-) auxiliary battery terminal.

    5. for Driver Side:


      1. Disconnect the multiplex network master switch assembly.

    6. for Front Passenger Side:


      1. Disconnect the power window regulator switch assembly.

    7. A0021F4

      Remove the 2 bolts.

      Note

      After the bolts are removed, do not allow the front door glass sub-assembly to fall.

    8. A0021U3N01

      Remove the front door glass sub-assembly as indicated by the arrows, in the order shown in the illustration.

      Note

      Do not damage the front door glass sub-assembly.

  22. REMOVE FRONT DOOR WINDOW REGULATOR ASSEMBLY


    1. Disconnect the connector.

    2. A0021VRC01
      *a Temporary Bolt

      Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the front door window regulator assembly may fall and cause damage.

    3. Remove the 5 bolts.

    4. Remove the front door window regulator assembly.

    5. Remove the temporary bolt from the front door window regulator assembly.

  23. REMOVE FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY


    1. A002323

      Using a T25 "TORX" socket wrench, remove the 3 screws and front power window regulator motor assembly from the front door window regulator sub-assembly.

  24. REMOVE FRONT DOOR NO. 2 STIFFENER CUSHION


    1. A0022RLC01
      B003YLR Double-sided Tape

      Remove the 2 bolts.

    2. Disengage the guide and remove the front door No. 2 stiffener cushion.

  25. REMOVE FRONT DOOR GLASS RUN


    1. A00208C

      Remove the front door glass run.

  26. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY


    1. A0021TY

      Remove the bolt.

    2. Disengage the guide and remove the front door rear lower frame sub-assembly.

  27. REMOVE FRONT DOOR OUTSIDE HANDLE COVER WITH LOCK CYLINDER ASSEMBLY (for Driver Side)


    1. A0021D2

      Remove the hole plug.

    2. A0022JS

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover with lock cylinder assembly.

      Tech Tips

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  28. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Driver Side)


    1. A00210Z

      Using a screwdriver, disengage the claw and 2 guides, and remove the front door outside handle cover as shown in the illustration from the lock cylinder assembly.

  29. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)


    1. A00207Q

      Remove the hole plug.

    2. A0021EX

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover.

      Tech Tips

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  30. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY


    1. A0022X6

      Disengage the 2 claws.

    2. Using a screwdriver, disconnect the connector.

    3. A00233K

      Move the lever in the direction as shown in the illustration.

    4. A0020T3

      Remove the front door outside handle assembly as shown in the illustration.

  31. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD


    1. A00228G

      Disengage the 3 claws to remove the front door front outside handle pad.

  32. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD


    1. A0020U1

      Disengage the 2 claws to remove the front door rear outside handle pad.

  33. REMOVE FRONT DOOR LOCK WITH MOTOR ASSEMBLY


    1. Disconnect the connector.

    2. A0022RMC01
      *1 Front Door Lock Open Rod

      Using a T30 "TORX" socket wrench, remove the 3 screws.

    3. Slide the front door lock with motor assembly downward to disconnect the front door lock open rod and remove the front door lock with motor assembly and cables as a unit.

    4. When reusing the front door lock with motor assembly:


      1. A0022S9

        Remove the door lock wire harness seal from the front door lock with motor assembly.

  34. REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY


    1. w/o Double Locking System:


      1. A0022UH

        Using a screwdriver, disengage the 2 claws as shown in the illustration.

      2. A00227P

        Remove the front door lock remote control cable assembly as shown in the illustration.

    2. w/ Double Locking System:


      1. A0022TT

        Remove the front door lock remote control cable assembly as shown in the illustration.

  35. REMOVE FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY


    1. w/o Double Locking System:


      1. A00227B

        Remove the front door inside locking cable assembly as shown in the illustration.

    2. w/ Double Locking System:


      1. A0022RK

        Using a screwdriver, disengage the 3 claws as shown in the illustration.

      2. A0021D3

        Remove the front door inside locking cable assembly as shown in the illustration.

  36. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. A0022XMC01
      *A Outside
      *B Inside

      Using a T30 "TORX" socket wrench, loosen the screw.

    2. Slide the front door outside handle frame sub-assembly to disengage the claw and separate the front door outside handle frame sub-assembly.

    3. Pull back the front door outside handle frame sub-assembly from the front door panel.

    4. A00229G

      Disengage the 3 clamps and remove the front door outside handle frame sub-assembly

  37. REMOVE FRONT DOOR LOCK OPEN ROD

    A0022PUN01

    1. Remove the front door lock open rod as indicated by the arrows, in the order shown in the illustration.

  38. REMOVE FRONT DOOR CHECK ASSEMBLY


    1. A00236EC01
      B003XUN Nut
      B003YHT Bolt

      Remove the 2 nuts and bolt, and front door check assembly.

  39. REMOVE FRONT DOOR WEATHERSTRIP


    1. A0021XNC01
      B003YLR Double-sided Tape

      Using a clip remover, disengage the 21 clips and remove the front door weatherstrip.

  40. REMOVE DOOR FRAME GARNISH


    1. A0022P2

      Disengage the 3 claws to remove the door frame garnish.

  41. REMOVE FRONT DOOR NO. 2 WEATHERSTRIP


    1. A002090

      Using a clip remover, disengage the 8 clips and remove the front door No. 2 weatherstrip.

  42. REMOVE FRONT DOOR PANEL CUSHION

    A00220G

    1. Disengage the claw and remove the front door panel cushion.

  43. REMOVE FRONT DOOR PANEL PROTECTOR


    1. A0020K0

      Remove the front door panel protector.

  44. REMOVE FRONT DOOR FRONT LOWER FRAME UPPER COVER

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  45. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY

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  46. REMOVE FRONT DOOR REAR WINDOW FRAME MOULDING

    Click here

  47. REMOVE FRONT DOOR UPPER WINDOW FRAME MOULDING

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  48. REMOVE FRONT DOOR INNER UPPER BLACK OUT TAPE

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  49. REMOVE FRONT DOOR REAR INNER BLACK OUT TAPE

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