BRAKE MASTER CYLINDER(for RHD) INSTALLATION

PROCEDURE


  1. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY


    1. Install the brake master cylinder sub-assembly to the brake stroke simulator cylinder sub-assembly.

      Tech Tips

      Use the same procedure as for LHD.

      Click here

  2. INSTALL BRAKE STROKE SIMULATOR TUBE

    Tech Tips

    Use the same procedure as for LHD.

    Click here

  3. INSTALL BRAKE BOOSTER GASKET


    1. Install a new brake booster gasket to the brake master with stroke simulator cylinder assembly.

  4. INSTALL BRAKE MASTER WITH STROKE SIMULATOR CYLINDER ASSEMBLY


    1. Set the brake master with stroke simulator cylinder assembly, No. 1 brake actuator tube and No. 2 brake actuator tube to the installation position.

      Note

      Do not kink or damage the brake lines.

    2. Install the brake master with stroke simulator cylinder assembly with the 4 nuts.

      Torque:
      12.7 N*m  { 130 kgf*cm, 9 ft.*lbf }
    3. A0021SW

      Using a union nut wrench, connect the No. 1 brake actuator tube and No. 2 brake actuator tube to the brake master cylinder sub-assembly and brake stroke simulator cylinder sub-assembly.

      Torque:
      15.2 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note


      • Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench.

        Click here

      • Do not kink or damage the brake lines.

      • Do not allow the brake lines to twist and interfere with other parts or vehicle body during tightening.

      • Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

    4. Engage the wire harness clamp and connect the connector to the brake master cylinder sub-assembly.

  5. CONNECT NO. 1 RESERVOIR HOSE


    1. Connect the No. 1 reservoir hose to the brake master cylinder sub-assembly, and slide the clip to secure it.

  6. INSTALL PUSH ROD PIN

    Click here

  7. INSTALL BRAKE PEDAL RETURN SPRING


    1. Install the brake pedal return spring to the push rod pin and steering column assembly.

  8. INSTALL SKID CONTROL ECU BRACKET ASSEMBLY


    1. A0020R8C01
      *a Claw

      Engage the claw to the vehicle body to install the skid control ECU bracket assembly.

    2. Temporarily install the skid control ECU bracket assembly with the 3 bolts.

    3. Fully tighten the 3 bolts in the order shown in the illustration.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

    4. Engage the fuel tube clamp to the skid control ECU bracket assembly.

  9. INSTALL NO. 3 ENGINE ROOM RELAY BLOCK


    1. Engage the claw to install the No. 3 engine room relay block to the skid control ECU bracket assembly.

  10. INSTALL BRAKE ACTUATOR WITH BRACKET

    Click here

  11. CONNECT NO. 1 RESERVOIR HOSE

    Click here

  12. INSTALL SKID CONTROL ECU ASSEMBLY

    Click here

  13. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

    Tech Tips

    Use the same procedure as for LHD.

    Click here

  14. BLEED BRAKE SYSTEM

    Click here

  15. INSTALL FRONT WHEEL RH

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

  16. INSPECT AND ADJUST BRAKE PEDAL

    Click here