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BRAKE MASTER CYLINDER(for LHD) INSTALLATION

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PROCEDURE


  1. Click here

    INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY


    1. Install the brake master cylinder sub-assembly to the brake stroke simulator cylinder sub-assembly.

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  2. Click here

    INSTALL BRAKE STROKE SIMULATOR TUBE

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  3. Click here

    INSTALL BRAKE BOOSTER GASKET


    1. Install a new brake booster gasket to the brake master with stroke simulator cylinder assembly.

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    INSTALL BRAKE MASTER WITH STROKE SIMULATOR CYLINDER ASSEMBLY


    1. Set the brake master with stroke simulator cylinder assembly, No. 1 brake actuator tube and No. 2 brake actuator tube to the installation position.

      Note:

      Do not kink or damage the brake lines.

    2. Install the brake master with stroke simulator cylinder assembly with the 4 nuts.

      12.7 N*m 130 kgf*cm 9 ft.*lbf
    3. A00214Q

      Using a union nut wrench, connect the No. 1 brake actuator tube and No. 2 brake actuator tube to the brake master cylinder sub-assembly and brake stroke simulator cylinder sub-assembly.

      15.2 N*m 155 kgf*cm 11 ft.*lbf
      Note:

      • Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench.

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      • Do not kink or damage the brake lines.

      • Do not allow the brake lines to twist and interfere with other parts or vehicle body during tightening.

      • Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

    4. Connect the connector to the brake master cylinder sub-assembly.

    5. A0021IWC01
      *a Stopper

      Install the wire harness clamp bracket to the brake stroke simulator cylinder sub-assembly with the bolt.

      12.5 N*m 127 kgf*cm 9 ft.*lbf

    6. Engage the wire harness clamp to the wire harness clamp bracket.

      Note:

      Securely install the wire harness clamp bracket so that its stopper contacts the brake stroke simulator cylinder sub-assembly as shown in the illustration.

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    CONNECT NO. 1 RESERVOIR HOSE


    1. Connect the No. 1 reservoir hose to the brake master cylinder sub-assembly, and slide the clip to secure it.

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    INSTALL PUSH ROD PIN

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    INSTALL BRAKE PEDAL RETURN SPRING


    1. Install the brake pedal return spring to the push rod pin and steering column assembly.

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    INSTALL BRAKE ACTUATOR WITH BRACKET

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    CONNECT NO. 1 RESERVOIR HOSE

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    INSTALL SKID CONTROL ECU BRACKET ASSEMBLY

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  11. Click here

    INSTALL NO. 3 ENGINE ROOM RELAY BLOCK

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    INSTALL SKID CONTROL ECU ASSEMBLY

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    INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

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    BLEED BRAKE SYSTEM

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    INSTALL FRONT WHEEL LH

    103 N*m 1050 kgf*cm 76 ft.*lbf
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    INSPECT AND ADJUST BRAKE PEDAL

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