BRAKE PEDAL STROKE SENSOR(for RHD) INSTALLATION

CAUTION / NOTICE / HINT

Note

While the auxiliary battery is connected, even if the power switch is off, the brake control system activates when the brake pedal is depressed or any door courtesy switch turns on. Therefore, when servicing the brake system components, do not operate the brake pedal or open/close the doors while the auxiliary battery is connected.

PROCEDURE


  1. INSPECT AND ADJUST BRAKE PEDAL HEIGHT

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  2. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

    Note


    • Do not drop the brake pedal stroke sensor assembly.

    • If the brake pedal stroke sensor assembly has been dropped, replace the brake pedal stroke sensor assembly with a new one.


    1. When installing a new brake pedal stroke sensor assembly:

      Note

      Do not break the brake pedal stroke sensor assembly lever set pin before installing the brake pedal stroke sensor assembly with the 2 nuts.


      1. A002396C01
        *a Brake Pedal Stroke Sensor Assembly Lever
        *b Brake Pedal Groove
        *c Brake Pedal Stroke Sensor Assembly Lever Set Pin

        Install a new brake pedal stroke sensor assembly to the brake pedal support assembly with the 2 nuts.

        Torque:
        8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

        Note


        • Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.

        • Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.

        • Check that the tip of the brake pedal stroke sensor assembly lever is protruding from the brake pedal groove.

      2. Connect the connector.

      3. Firmly depress the brake pedal to break the brake pedal stroke sensor assembly lever set pin.

      4. Remove the broken lever set pin.

    2. When reusing the brake pedal stroke sensor assembly:


      1. A0020TVC01
        *a Brake Pedal Stroke Sensor Assembly Lever
        *b Brake Pedal Groove

        Install the brake pedal stroke sensor assembly to the brake pedal support assembly and temporarily tighten the 2 nuts.

        Note


        • Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.

        • Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.

        • Check that the tip of the brake pedal stroke sensor assembly lever is protruding from the brake pedal groove.

      2. Connect the connector.

  3. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

    Tech Tips

    Use the same procedure as for LHD.

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  4. ADJUST BRAKE PEDAL STROKE SENSOR ASSEMBLY

    Note

    When the brake pedal stroke sensor assembly is being reused, perform the following procedure to adjust it.


    1. Connect the GTS to the DLC3 with the power switch off.

    2. Turn the power switch on (IG).

    3. Turn the GTS on.

    4. Enter the following menus: Chassis / ABS/VSC/TRC / Data List / Stroke Sensor.


      Chassis > ABS/VSC/TRC > Data List
      Tester Display
      Stroke Sensor
    5. B003YHC

      Read the stroke sensor value in the Data List, and turn the brake pedal stroke sensor assembly slowly to the right or left to adjust the output voltage so that it is within the following range.

      Standard Voltage (without the brake pedal depressed)
      0.8 to 1.2 V

    6. Tighten the 2 nuts.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

      Note

      Do not depress the brake pedal after turning the power switch on (IG).

    7. Turn the GTS off and turn the power switch off.

    8. Disconnect the GTS from the DLC3.

  5. CHECK AND CLEAR DTC

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  6. PERFORM INITIALIZATION AND CALIBRATION OF LINEAR SOLENOID VALVE

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