BRAKE PEDAL(for RHD) INSTALLATION

PROCEDURE


  1. INSTALL BRAKE PEDAL PAD


    1. Install the brake pedal pad to the brake pedal support assembly.

  2. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY


    1. Install the brake pedal support assembly with the 4 nuts.

      Torque:
      12.7 N*m  { 130 kgf*cm, 9 ft.*lbf }

    2. Engage the 2 clamps to the brake pedal support assembly.

  3. INSTALL PUSH ROD PIN


    1. A0021K6C01
      B003Y0W Lithium Soap Base Glycol Grease

      Apply lithium soap base glycol grease to the push rod pin.

    2. A0020H6

      Connect the brake master cylinder push rod clevis to the brake pedal support assembly with the push rod pin, and install a new clip as shown in the illustration.

      Note

      Be sure to install the push rod pin in the correct direction.

  4. INSTALL STOP LIGHT SWITCH ASSEMBLY


    1. Temporarily install the stop light switch assembly to the brake pedal support assembly.

      Click here

      Tech Tips

      Fully tighten the stop light switch assembly lock nut when adjusting the brake pedal height.

  5. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

    Click here

  6. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONING UNIT

    Tech Tips

    Use the same procedure as for LHD.

    Click here

  7. INSPECT AND ADJUST BRAKE PEDAL

    Click here