FRONT SHOCK ABSORBER REMOVAL

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. REMOVE FRONT WHEEL

  2. SEPARATE SKID CONTROL SENSOR WIRE

    A00230P

    1. Disconnect the skid control sensor wire connector from the front axle hub sub-assembly.

    2. Remove the 2 bolts and separate the skid control sensor wire from the front shock absorber with coil spring and body.

      Note

      Be careful not to deform the bracket of the front shock absorber with coil spring when removing the bolt.

  3. REMOVE FRONT STABILIZER LINK ASSEMBLY

    Click here

  4. SEPARATE FRONT UPPER SUSPENSION ARM ASSEMBLY


    1. A0022UR

      Remove the clip and nut.

    2. A0020CJC02
      *a 1 mm (0.0394 in.)

      Install SST to the front upper suspension arm assembly as shown in the illustration.

      SST
      09960-20010   ( 09961-02060 )

      Note

      Check that the clearance measurement between SST and the steering knuckle is 1 mm (0.0394 in.).

    3. Using SST, separate the front upper suspension arm assembly from the steering knuckle.

      SST
      09960-20010   ( 09961-02010 )
      A0020QOC02
      *a Molybdenum grease application area *b Place wrench here
      *c Center Nut *d Spacer
      *e String - -

      CAUTION:

      Apply molybdenum grease to the threads and end of the SST bolt.

      Note


      • Install SST with the center nut so that A and B shown in the illustration are parallel. Otherwise, the front upper suspension arm dust cover may be damaged.

      • Be sure to place a wrench on the part indicated in the illustration.

      • Do not damage the ball joint dust cover.

      • Do not damage the steering knuckle.

      • Make sure that SST is securely positioned on the spacer.

      • Be sure to tighten the string firmly to secure SST to the front upper suspension arm assembly to prevent SST from falling off.

      If the steering knuckle spacer has come off, replace the steering knuckle with a new one.

  5. REMOVE UPPER SHOCK ABSORBER CAP (w/ AVS)

    Click here

  6. REMOVE ABSORBER CONTROL ACTUATOR (w/ AVS)

    Click here

  7. REMOVE FRONT SHOCK ABSORBER WITH COIL SPRING


    1. A0020ZIC02
      *a Wooden Block
      *b Jack

      Support the front lower suspension arm assembly using a jack and wooden block.

    2. A01D0OR

      Remove the nut.

      Note


      • Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.

      • Do not remove the bolt.

    3. A00224M

      Loosen the lock nut.

      Note


      • Do not remove the lock nut.

      • Loosen the lock nut only when the front shock absorber with coil spring needs to be disassembled.

    4. A0021FY

      Remove the 3 nuts from the front shock absorber with coil spring (upper side).

    5. Remove the front No. 3 spring support reinforcement.

    6. Remove the bolt from the front shock absorber with coil spring (lower side).

    7. Slowly lower the jack and remove the front shock absorber with coil spring.

  8. REMOVE FRONT SHOCK ABSORBER ASSEMBLY


    1. A0020QUN03

      Secure SST in a vise.

      SST
      09727-30021   ( 09727-00010, 09727-00021, 09727-00031 )
    2. A0020Q5C01
      *a Correct
      *b Incorrect

      Attach the arms of SST to the diameter of the front coil spring.

      CAUTION:


      • Make sure that the front coil spring is installed so that the distance between the upper and lower arms of SST is at the maximum.

      • Make sure that the claws of the arms are securely attached.

    3. Using SST, compress the front coil spring.

      CAUTION:


      • If the front coil spring bends during compression, immediately stop compression and reinstall SST.

      • Do not excessively compress the front coil spring so that the coils contact each other.

      • Do not use an impact wrench. It will damage SST.

    4. Confirm that the front coil spring becomes free and remove the lock nut.

      CAUTION:

      Do not remove the lock nut when the front coil spring is not free.

    5. w/ AVS:


      1. Remove the front actuator support bracket from the front shock absorber assembly.

    6. A0022HZC05
      *a Front Shock Absorber Assembly Claw
      *b End of Front Upper Coil Spring Insulator

      Remove the front suspension support assembly from the front shock absorber assembly.

      Note

      Turn the front suspension support assembly to disengage the end of the front upper coil spring insulator from the front shock absorber assembly claws.

    7. Remove the front upper coil spring insulator from the front suspension support assembly.

    8. Remove the front spring bumper from the front suspension support assembly.

    9. Remove the front coil spring and SST.

      Note

      Do not use an impact wrench. It will damage SST.

    10. Remove the front lower coil spring insulator from the front shock absorber assembly.