REAR DIFFERENTIAL CARRIER ASSEMBLY INSTALLATION

PROCEDURE

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   INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY

   Note:
   

   • Do not damage the installation surface when installing the rear differential carrier assembly.

   • The remaining oil may leak out when installing the rear differential carrier assembly.

   • Securely support the rear differential carrier assembly while performing this step to avoid excessively tilting or dropping the rear differential carrier assembly.

   • Install the bolts with the rear differential carrier assembly secured.

   

   *A	Bolt Type A
   *B	Bolt Type B

   Tip:

   As there are 2 types of bolts (A), the same type bolt must be used during removal and installation.

   
   

   1. Support the rear differential carrier assembly with a transmission jack.

      CAUTION:

      The rear differential carrier assembly is a heavy component. Make sure that it is supported securely.

   2. 

      *a	Torque Wrench Fulcrum Length

      Install the 2 rear upper differential mount stoppers to the rear differential carrier assembly.

   3. Temporarily install the rear differential carrier assembly to the rear suspension member sub-assembly with the 2 rear lower differential mount stoppers and 2 new bolts (A).

   4. Using SST and a 12 mm hexagon wrench, temporarily install the rear differential carrier assembly and rear differential dynamic damper to the rear suspension member sub-assembly with 3 new bolts (B) and (C).

      09961-00950

      Tip:

      Before installing the bolts (B) and (C), make sure that there is no clearance between the rear differential carrier assembly and rear differential mount cushion.

   5. Using SST and a 12 mm hexagon wrench, tighten the 3 bolts (B) and (C).

      09961-00950

      Specified tightening torque
      103 N*m	1050 kgf*cm	76 ft.*lbf

      Note:

      Do not tilt the sleeve or deform the rubber of the mount when tightening the bolts (B) and (C).

      Tip:
      

      • Tighten the 2 bolts (B) first.

      • This torque value is effective when SST is parallel to the torque wrench.

      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

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      • When using SST (fulcrum length of 150 mm (5.91 in.)) + torque wrench (fulcrum length of 400 mm (1.31 ft.)):

        75 N*m (765 kgf*cm, 55 ft.*lbf)

   6. Tighten the 2 bolts (A).

      Bolt Type A
      95.1 N*m	970 kgf*cm	70 ft.*lbf
      Bolt Type B
      88.9 N*m	907 kgf*cm	66 ft.*lbf

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   CONNECT TAIL EXHAUST PIPE LH

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   CONNECT TAIL EXHAUST PIPE ASSEMBLY

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   INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY

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   INSTALL REAR DRIVE SHAFT ASSEMBLY

   
   

   1. Install the rear drive shaft assembly LH and rear drive shaft assembly RH.

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   ADD DIFFERENTIAL OIL

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