GENERATOR CABLE REMOVAL

CAUTION / NOTICE / HINT

CAUTION:

The engine assembly with hybrid vehicle transmission assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the engine lifter may suddenly drop.

PROCEDURE


  1. REMOVE ENGINE ASSEMBLY WITH TRANSMISSION

    Click here

  2. REMOVE GENERATOR CABLE

    CAUTION:

    Wear insulated gloves.

    Note


    • Cover the hole where the generator cable was connected with tape or equivalent (non-residue type) to prevent entry of foreign matter.

    • Insulate the removed terminals with insulating tape.

    • When removing the generator cable, make sure not to bend the generator cable base on the hybrid vehicle transmission assembly side.


    1. Release the motor cable side lock of the wiring harness clamp to disconnect the motor cable from the wiring harness clamp as shown in the illustration.

      A01MS27C01
      *A for LHD *B for RHD
      *1 Wiring Harness Clamp *2 Motor Cable
      *a Matchmark - -

      Tech Tips

      Place a matchmark on the motor cable before disconnecting the motor cable from the wiring harness clamp.

    2. Disconnect the clamp from the generator cable.

      A01MS1OC01
      *A for LHD *B for RHD

    3. Disconnect the 3 clamps from the engine assembly and hybrid vehicle transmission assembly.

      A01MTFOC01
      *A for LHD *B for RHD
    4. A01MSA3

      Using an insulated tool, remove the 2 bolts and connector cover from the generator cable and hybrid vehicle transmission assembly.

    5. A01MSNZ

      Disengage the 2 claws to remove the terminal cap from the hybrid vehicle transmission assembly.

    6. A01MSRY

      Using an insulated tool, remove the 5 bolts and generator cable from the hybrid vehicle transmission assembly.