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HYBRID CONTROL SYSTEM Brake Override System

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DTC Code DTC Name
  Brake Override System
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DESCRIPTION

When the vehicle is being driven with the accelerator pedal depressed, depressing the brake pedal without releasing the accelerator pedal will activate the brake override system to restrict driving torque. The conditions for activating the brake override system as well as the items that are controlled are explained below.




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CAUTION / NOTICE / HINT


CAUTION:

Perform this road test only in an appropriate safe location, in accordance with all local laws.

Pay careful attention to the surroundings when performing the road test.

Tip:

The brake override system restricts driving torque if the brake pedal is depressed when driving with the accelerator pedal depressed. If a customer reports experiencing a loss of power (driving torque) after the accelerator and brake pedals have both been intentionally depressed, explain that this is not a malfunction, and depressing both the accelerator and brake pedals at the same time should be avoided.

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PROCEDURE


  1. Click here

    CHECK DTC OUTPUT (HEALTH CHECK)


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Enter the following menus: System Select / Health Check.

    4. Check for DTCs.

      Result
      Proceed to
      No DTCs are output.
      DTCs are output.
    5. Turn the power switch off.


    • No DTCs are output.Click here
    • DTCs are output.

      GO TO DTC CHART

  2. Click here

    READ VALUE USING GTS (MASTER CYLINDER CTRL TRQ)


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Enter the following menus: Powertrain / Hybrid Control / Data List / Master Cylinder Ctrl Trq.


      1. Powertrain > Hybrid Control > Data List
        Tester Display
        Master Cylinder Ctrl Trq




    4. Read the value of "Master Cylinder Ctrl Trq" displayed on the GTS.

      Standard
      0.30 to 0.70 V (With brake pedal released)
    5. Depress the brake pedal and read the value of "Master Cylinder Ctrl Trq" displayed on the GTS.

      Standard
      The value increases.
    6. Turn the power switch off.

      Result
      Proceed to
      OK
      NG

    • OKClick here
    • NG

      CHECK BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY for LHD:Click here

      CHECK BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY for RHD:Click here

  3. Click here

    READ VALUE USING GTS (ACCEL PEDAL POS #1, ACCEL PEDAL POS #2)


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Enter the following menus: Powertrain / Hybrid Control / Data List / Accel Pedal Pos #1, Accel Pedal Pos #2.


      1. Powertrain > Hybrid Control > Data List
        Tester Display
        Accel Pedal Pos #1
        Accel Pedal Pos #2





    4. Read the value of "Accel Pedal Pos #1" and "Accel Pedal Pos #2" displayed on the GTS.

      Standard
      Inspection Condition Specified Condition
      Accelerator pedal fully released → fully depressed Value (%) changes with accelerator pedal operation
      Tip:

      Refer to the SFI system Data List for the "Accel Pedal Pos #1" and "Accel Pedal Pos #2" standard ranges when the accelerator pedal is operated.

      for SFI System (w/ EGR System):Click here

      for SFI System (w/o EGR System):Click here

    5. Turn the power switch off.

      Result
      Proceed to
      OK
      NG

  4. Click here

    READ VALUE USING GTS (VEHICLE SPD)


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Enter the following menus: Powertrain / Hybrid Control / Data List / Vehicle Spd.


      1. Powertrain > Hybrid Control > Data List
        Tester Display
        Vehicle Spd




    4. Read the value of "Vehicle Spd" displayed on the GTS.

      Standard
      Inspection Condition Specified Condition
      Vehicle stopped 0 km/h (0 mph)

      Vehicle being driven at a constant speed

      (16 to 64 km/h (10 to 40 mph))

      No large fluctuations in displayed speed
      CAUTION:

      Perform this road test only in an appropriate safe location, in accordance with all local laws.

      Tip:

      Data can be captured relatively easily by using the snapshot function in the Data List. Confirm the data after performing the drive test.

    5. Turn the power switch off.

      Result
      Proceed to
      OK
      NG

  5. Click here

    READ VALUE USING GTS (FR, FL, RR, RL WHEEL SPEED)


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (READY).

    3. Enter the following menus: Chassis / ABS/VSC/TRC / Data List / All Data / FR Wheel Speed, FL Wheel Speed, RR Wheel Speed and RL Wheel Speed.


      1. Chassis > ABS/VSC/TRC > Data List
        Tester Display
        FR Wheel Speed
        FL Wheel Speed
        RR Wheel Speed
        RL Wheel Speed







    4. Read the value of "FR Whel Speed", "FL Whel Speed", "RR Whel Speed" and "LR Whel Speed" displayed on the GTS.

      Standard
      Inspection Condition Specified Condition
      Vehicle stopped 0 km/h (0 mph)

      Vehicle being driven at a constant speed

      (16 to 64 km/h (10 to 40 mph))

      No large fluctuations in displayed speed
      CAUTION:

      Perform this road test only in an appropriate safe location, in accordance with all local laws.

      Tip:

      Data can be captured relatively easily by using the snapshot function in the Data List. Confirm the data after performing the drive test.

    5. Turn the power switch off.

      Result
      Proceed to
      OK
      NG

    • OK

      END

    • NG

      INSPECT SPEED SENSOR (FRONT OR REAR SPEED SENSOR)