SFI SYSTEM(w/o EGR System), Diagnostic DTC:P3190, P3191

DTC Code DTC Name
P3190 Poor Engine Power
P3191 Engine does not Start

DESCRIPTION

The ECM receives signals from the power management control ECU such as the requested engine torque, target engine speed and engine cranking status, and controls the engine output based on the target engine speed and requested torque.

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Memory
P3190 Poor Engine Power

When all of the following conditions are met (1 trip detection logic):


  • Engine speed is 650 rpm or more (varies depending on the engine coolant temperature).

  • Engine torque requested by the power management control ECU exceeds a certain level.

  • The power management control ECU judges that the engine has started.

  • The fuel tank is not empty.

  • Communication between the power management control ECU and ECM is normal.

  • "The actual engine torque is less than 20 % of the requested engine torque" for 6 seconds, or until the crankshaft turns 100 times (whichever takes longer, differs depending on the engine coolant temperature).


  • Intake system

  • Throttle body with motor assembly

  • Fuel system

  • Engine

  • Mass air flow meter sub-assembly

  • Out of fuel

  • Engine coolant temperature sensor

  • Crankshaft position sensor

  • Camshaft position sensor

  • ECM

Comes on DTC stored
P3191 Engine does not Start

When all of the following conditions are met (1 trip detection logic):


  • Engine speed is 650 rpm or more (varies depending on the engine coolant temperature).

  • The fuel tank is not empty.

  • Communication between the power management control ECU and ECM is normal.

  • After the power management control ECU sends the engine start request signal, it does not detect engine start (generation of engine torque) for 6 seconds, or until the crankshaft turns 100 times (whichever takes longer, differs depending on the engine coolant temperature).


  • Intake system

  • Throttle body with motor assembly

  • Fuel system

  • Engine

  • Mass air flow meter sub-assembly

  • Out of fuel

  • Engine coolant temperature sensor

  • Crankshaft position sensor

  • Camshaft position sensor

  • ECM

Comes on DTC stored

MONITOR DESCRIPTION


  1. The ECM receives signals such as requested engine torque, target engine speed and engine cranking status from the power management control ECU.

  2. The ECM controls engine start and stop and the throttle valve angle based on the signals received from the power management control ECU.

  3. The ECM receives the actual engine torque calculated by the power management control ECU based on the generator torque.

  4. When the actual engine torque is less than 20 % of the requested engine torque*1, the ECM judges that engine output is abnormal and stores DTC P3190.

    (The engine may not start in the above condition.)


    • *1: Requested torque = Requested Engine Torque (kW) / HV Target Engine Speed (rpm) x 9549

  5. If the ECM does not detect engine start torque (actual engine torque) even though it has received an engine start request and started the engine, it stores DTC P3191.

    Tech Tips


    • When DTC P3190, P3191 or P3193 is stored, engine operation is disabled. In this case, add fuel or perform a repair, then clear the DTCs and turn the power switch off to allow the operation to return to normal.

    • When DTC P3190, P3191 or P3193 is stored, the HV battery is not charged as the vehicle operates using only the motor. If the vehicle is driven in this condition, SOC will drop and the HV battery will be depleted, preventing the system from entering the READY-on state.

    • When DTC P3190 or P3191 is stored, the engine torque has dropped by 80 % or the engine cannot be started. If any DTCs that indicate malfunctioning of engine related parts are stored at the same time, repair the malfunctioning parts first.

      Relevant Data List Items:

      ECM (Powertrain / Engine and ECT / Data List)
      HV Target Engine Speed Engine Speed Requested Engine Torque Actual Engine Torque
      Throttle Position Command Throttle Position No. 1 Calculate Load Coolant Temp
      Short FT #1 Long FT #1 - -
      POWER MANAGEMENT CONTROL ECU (Powertrain / Hybrid Control / Data List)
      Target Engine Rev Engine Revolution Requested Engine Torque Engine Coolant Temp
      Engine Idling Request - - -

MONITOR STRATEGY

Frequency of Operation Continuous

CONFIRMATION DRIVING PATTERN

Note

If the MIL or master warning light illuminates, stop the road test immediately. When DTC P3190, P3191 or P3193 is stored, the vehicle can be driven only a short distance as the engine operation is disabled and the HV battery is not charged.

A01MU0WE04
*1 40 km/h
*2 READY ON
*3 Total engine operation time of 10 min. or more

  1. Apply the parking brake firmly.

  2. Connect the GTS to the DLC3.

  3. Turn the power switch on (IG) and turn the GTS on.

  4. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

  5. Turn the power switch off and wait for at least 30 seconds.

  6. Turn the power switch on (READY) and turn the GTS on.

  7. Fully depress the accelerator pedal for 10 seconds with the vehicle stopped, park (P) selected and the brake pedal depressed. [A]

    Note

    As soon as the engine starts, release the accelerator pedal.

  8. Release the parking brake.

  9. Drive the vehicle at an average of approximately 40 km/h (25 mph) or more until the total engine operation time is 10 minutes or more. [B]

    CAUTION:

    When performing the confirmation driving pattern, obey all speed limits and traffic laws.

    Tech Tips

    It is not necessary to maintain the vehicle speed at 40 km/h (25 mph) throughout the road test.

  10. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. [C]

  11. Read the DTCs (include pending DTCs).

    Tech Tips


    • If a DTC (include pending DTC) is output, the system is malfunctioning.

    • If a DTC (include pending DTC) is not output, perform the following procedure.

  12. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.

  13. Input the DTC: P3190 or P3191.

  14. Check the DTC judgment result.

    GTS Display Description
    NORMAL
    • DTC judgment completed

    • System normal

    ABNORMAL
    • DTC judgment completed

    • System abnormal

    INCOMPLETE
    • DTC judgment not completed

    • Perform driving pattern after confirming DTC enabling conditions

    N/A
    • Unable to perform DTC judgment

    • Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit

    Tech Tips

    If the judgment result shows INCOMPLETE or N/A, perform the Confirmation Driving Pattern and check the DTC judgment result again.

CAUTION / NOTICE / HINT

Tech Tips


  • Repeating this inspection for symptom confirmation may cause the SOC to drop, preventing the system from entering the READY-on state. In this case, use the THS charger to charge the HV battery.

  • Cranking the engine once causes the SOC to drop approximately 1%.

  • Charging the HV battery once (10 minutes) using the THS charger restores the SOC approximately 2%.

  • Charging the HV battery using the THS charger takes approximately 10 minutes when the HV battery temperature is 25°C (77°F) or approximately 30 minutes when the HV battery temperature is 0°C (32°F).

  • The THS charger is a supplemental charging device that charges the HV battery enough to enable the engine to start (the vehicle can enter the READY-on state).

  • Read freeze frame data using the GTS. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.

PROCEDURE


  1. CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P3190, P3191 AND/OR P3193)


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Turn the GTS on.

    4. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.

    5. Check the DTCs and freeze frame data, and then write them down.

      Click here


      Powertrain > Engine and ECT > Trouble Codes
      Result
      Result Proceed to
      DTC P3190 or P3191 are output A
      DTC P3193 is output B
      DTC P3190, P3191 and/or P3193 and other DTCs are output C

      Tech Tips

      If any SFI system DTCs other than DTC P3190, P3191 or P3193 is output, perform troubleshooting for those DTCs first.


    B
    C
    A
  2. CHECK SHORTAGE OF FUEL


    1. Check the amount of fuel remaining.

      OK
      There is enough fuel.

      Tech Tips


      • DTCs P3190, P3191 and/or P3193 may be output if the vehicle ran out of fuel in the past.

      • If not enough fuel is added, DTC P3190, P3191 or P3193 may be output again. If the engine cannot be started because the vehicle is out of fuel, add fuel until the fuel level warning light turns off.

      Result
      Proceed to
      OK
      NG

    NG
    OK
  3. CLEAR DTC


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Turn the GTS on.

    4. Clear the DTCs.


      Powertrain > Engine and ECT > Clear DTCs
    5. Turn the power switch off and wait for at least 30 seconds.

      Result
      Proceed to
      NEXT

    NEXT
  4. CHECK INTAKE SYSTEM


    1. Check the intake system for vacuum leaks.

      Click here

      OK
      No leaks in intake system.

      Tech Tips

      Perform "Inspection After Repair" after repairing or replacing the intake system.

      Click here

      Result
      Proceed to
      OK
      NG

    NG
    OK
  5. CHECK FOR UNUSUAL NOISE OR VIBRATION WHEN STARTING ENGINE OR REVVING UP

    OK
    Unusual noise and vibration do not occur.
    Result
    Proceed to
    OK
    NG

    NG
    OK
  6. CHECK FUEL PRESSURE (FOR LOW PRESSURE)


    1. Check the fuel pressure (for low pressure).

      Click here

      Result
      Proceed to
      OK
      NG

    NG
    OK
  7. INSPECT THROTTLE BODY WITH MOTOR ASSEMBLY


    1. Inspect the throttle body with motor assembly.

      Click here

      Tech Tips

      Perform "Inspection After Repair" after replacing the throttle body with motor assembly.

      Click here

      Result
      Proceed to
      OK
      NG

    NG
    OK
  8. INSPECT MASS AIR FLOW METER SUB-ASSEMBLY


    1. Inspect the mass air flow meter sub-assembly.

      Click here

      Tech Tips

      Perform "Inspection After Repair" after replacing the mass air flow meter sub-assembly.

      Click here

      Result
      Proceed to
      OK
      NG

    NG
    OK
  9. INSPECT ENGINE COOLANT TEMPERATURE SENSOR


    1. Inspect the engine coolant temperature sensor.

      Click here

      Tech Tips

      Perform "Inspection After Repair" after replacing the engine coolant temperature sensor.

      Click here

      Result
      Proceed to
      OK
      NG

    NG
    OK
  10. INSPECT CRANKSHAFT POSITION SENSOR


    1. Inspect the crankshaft position sensor.

      Click here

      Result
      Proceed to
      OK
      NG

    NG
    OK
  11. REPLACE CAMSHAFT POSITION SENSOR (FOR INTAKE CAMSHAFT)


    1. Replace the camshaft position sensor (for intake camshaft).

      Click here

      Result
      Proceed to
      NEXT

    NEXT
  12. CHECK WHETHER DTC OUTPUT RECURS (DTC P3190 OR P3191)


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Turn the GTS on.

    4. Clear the DTCs.


      Powertrain > Engine and ECT > Clear DTCs
    5. Turn the power switch off and wait for at least 30 seconds.

    6. Turn the power switch on (READY)

    7. Turn the GTS on.

    8. Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern.

    9. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.

    10. Read the DTCs.

      Click here


      Powertrain > Engine and ECT > Trouble Codes
      Result
      Result Proceed to
      DTC P3190 or P3191 is output A
      DTC is not output B

    B
    A
  13. REPLACE CAMSHAFT POSITION SENSOR (FOR EXHAUST CAMSHAFT)


    1. Replace the camshaft position sensor (for exhaust camshaft).

      Click here

      Result
      Proceed to
      NEXT

    NEXT
  14. CHECK WHETHER DTC OUTPUT RECURS (DTC P3190 OR P3191)


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Turn the GTS on.

    4. Clear the DTCs.


      Powertrain > Engine and ECT > Clear DTCs
    5. Turn the power switch off and wait for at least 30 seconds.

    6. Turn the power switch on (READY).

    7. Turn the GTS on.

    8. Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern.

    9. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.

    10. Read the DTCs.

      Click here


      Powertrain > Engine and ECT > Trouble Codes
      Result
      Result Proceed to
      DTC P3190 or P3191 is output A
      DTC is not output B

    B
    A
  15. REPLACE ECM


    1. Replace the ECM.

      Click here

      Result
      Proceed to
      NEXT

    NEXT
  16. CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Turn the GTS on.

    4. Clear the DTCs.


      Powertrain > Engine and ECT > Clear DTCs
    5. Turn the power switch off and wait for 30 seconds.

    6. Turn the power switch on (READY).

    7. Turn the GTS on.

    8. Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern.

    9. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.

    10. Read the DTCs.

      Click here


      Powertrain > Engine and ECT > Trouble Codes
      Result
      Proceed to
      NEXT

    NEXT