BACK WINDOW GLASS INSTALLATION

PROCEDURE


  1. INSTALL NO. 2 BACK WINDOW GLASS STOPPER (for 2-piece Type)


    1. Using a brush or sponge, coat the application area of 2 new No. 2 back window glass stoppers with primer G.

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. A0021DTC02
      *A Back Side
      *a Ceramic Notch
      *b Back Window Glass Edge Side

      Install the 2 new No. 2 back window glass stoppers onto the back window glass as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 14.6 mm (0.575 in.)

      Tech Tips

      Only 2-piece type back window glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if a 1-piece type was originally installed.

  2. INSTALL NO. 1 BACK WINDOW GLASS STOPPER (for 2-piece Type)


    1. A011O9G

      Install 2 new No. 1 back window glass stoppers to the vehicle body as shown in the illustration.

      Tech Tips

      Only 2-piece type back window glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if a 1-piece type was originally installed.

  3. INSTALL BACK WINDOW OUTSIDE MOULDING


    1. Using a brush or sponge, coat the application area of a new back window outside moulding with primer G.

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. A002336C02
      *A Back Side
      *a Edge Of Curved Surface

      Install the new back window outside moulding onto the back window glass as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 7.4 mm (0.291 in.)

  4. INSTALL BACK WINDOW GLASS ADHESIVE DAM


    1. A00213JC02
      *a Cut

      Cut the back window glass adhesive dam so that it is the appropriate size as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 1227 mm (48.3 in.)

    2. Using a brush or sponge, coat the application area of a new back window glass adhesive dam with primer G.

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    3. Install the new back window glass adhesive dam onto the back window glass as shown in the illustration.

      A0021EOC02
      *A Back Side - -
      *a Back window glass adhesive dam positioning ceramic notch *b Back window glass adhesive dam positioning center line
      Standard Dimension
      Area Dimension
      a 15.2 mm (0.598 in.)

  5. INSTALL BACK WINDOW GLASS SUB-ASSEMBLY


    1. A0021JUC03
      *a Matchmark

      Position the back window glass sub-assembly.


      1. Using suction cups, place the back window glass sub-assembly in the correct position.

      2. Check that the whole contact surface of the back window glass sub-assembly rim is perfectly even.

      3. Align the matchmarks on the back window glass sub-assembly and vehicle body.

        Note

        Check that the back window glass stoppers are attached to the vehicle body correctly.

      4. Remove the back window glass sub-assembly.

    2. Using a brush, coat the installation surface on the vehicle body with primer M.

      Note


      • Do not coat the adhesive with primer M.

      • Do not apply too much primer M.

      • Allow the primer M to dry for 3 minutes or more.

      • Throw away any leftover primer M.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer M with a clean piece of cloth before it dries.

    3. Using a brush or sponge, coat the adhesive application area with primer G.

      A0021DCC02
      *A Back Side - -
      *a Adhesive center position *b Ceramic Notch
      B003YLR Primer G - -
      Standard Dimension
      Area Dimension
      a 50.0 mm (1.969 in.)
      b 11 mm (0.433 in.)
      c 11 mm (0.433 in.)
      d 19 mm (0.748 in.)

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    4. Apply adhesive to the back window glass sub-assembly.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. A00224LC38
        *1 Sealer Gun
        *2 Nozzle

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)

        Tech Tips

        After cutting off the tip, use all adhesive within the time described in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the back window glass sub-assembly as shown in the illustration.

        A00234EC02
        *A Back Side - -
        *a Adhesive center position *b Ceramic Notch
        B003YLR Adhesive - -
        Standard Dimension
        Area Dimension
        a 50.0 mm (1.969 in.)
        b 10.0 mm (0.394 in.)
        c 10.0 mm (0.394 in.)
        d 10.0 mm (0.394 in.)
        e 8.0 mm (0.315 in.)
        f 4.0 mm (0.158 in.)

    5. Install the back window glass sub-assembly.


      1. A0021JUC03
        *a Matchmark

        Using suction cups, position the back window glass sub-assembly so that the matchmarks are aligned, and press it in gently along the rim.

        Note


        • Check that the back window glass stoppers are attached to the vehicle body correctly.

        • Check the clearance between the vehicle body and back window glass sub-assembly.

      2. Lightly press the front surface of the back window glass sub-assembly to ensure that the back window glass sub-assembly is securely fit to the vehicle body.

        Tech Tips

        Press the glass with force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.

      4. Hold the back window glass sub-assembly using protective tape until the applied adhesive becomes hard.

        Note

        Do not drive the vehicle for the time described in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

    6. Connect each connector.

  6. INSPECT FOR LEAK


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  7. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY (w/o Rear Sunshade)

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  8. INSTALL NO. 2 PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Rear Sunshade)

    Click here

  9. INSTALL NO. 1 AMPLIFIER ANTENNA ASSEMBLY

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