BLOWER UNIT REASSEMBLY

PROCEDURE


  1. INSTALL NO. 1 BLOWER DAMPER SERVO SUB-ASSEMBLY


    1. Install the No. 1 blower damper servo sub-assembly.

    2. A011NMRC01
      *a Reference Point

      Using the reference points, engage the 3 claws to install the plate.

    3. A011QHJ

      Engage the 4 claws to install the upper blower case.

    4. Install the 3 screws.

  2. INSTALL HEATER PROTECTOR


    1. A011QDH

      Install the heater protector.

  3. INSTALL HEATER CASE PACKING


    1. Remove any remaining heater case packing from the blower assembly.

    2. Remove the release paper from a new heater case packing.

    3. A011N8V

      Install the heater case packing.

  4. INSTALL DRAIN COOLER HOSE


    1. A011PTRC01
      *A for LHD
      *B for RHD
      *a Hose Notch
      *b Blower Case Assembly Rib

      Align the hose notch with the blower case assembly rib as shown in the illustration and install the drain cooler hose.

  5. INSTALL BLOWER MOTOR WITH FAN SUB-ASSEMBLY


    1. When reusing the blower motor with fan sub-assembly:


      1. Install a new heater packing to the blower motor with fan sub-assembly.

        Tech Tips

        For details, refer to the instruction manual provided with the part.

    2. A011QEI

      Install the blower motor with fan sub-assembly with the 3 screws.

      Note

      Do not install the blower motor with fan sub-assembly if it has been dropped or subjected to a severe impact.

  6. INSTALL AIR REFINER ELEMENT


    1. A011PSY

      Engage the 4 guides to install the air refiner element to the cover plate as shown in the illustration.

    2. A011N87

      Engage the 2 claws to install the air filter sub-assembly as shown in the illustration.

  7. INSTALL WIRING HARNESS CLAMP BRACKET


    1. A011N2C

      Engage the 2 guides.

    2. Install the wiring harness clamp bracket with the 2 screws.