FRONT EVAPORATOR TEMPERATURE SENSOR INSTALLATION

PROCEDURE


  1. INSTALL NO. 1 COOLER THERMISTOR


    1. for HFC-134a (R134a):


      1. B003XTZC02
        *a Fixed Part
        *b Sensor Part

        Install the No. 1 cooler thermistor as shown in the illustration.

        Part Length
        A 101.3 mm (3.99 in.)
        B 50.0 mm (1.97 in.)

        Note


        • Be sure to insert the No. 1 cooler thermistor only once because reinserting it into the same position will not allow it to be firmly secured.

        • When reusing the No. 1 cooler evaporator sub-assembly, insert the sensor part of the No. 1 cooler thermistor one row from the row that had been used previously (X in the illustration).

        • After inserting the No. 1 cooler thermistor, do not apply excessive force to the wire.

        • Directly insert the No. 1 cooler thermistor until the edge of the plastic case "a" comes into contact with the No. 1 cooler evaporator sub-assembly "b".

    2. for HFO-1234yf (R1234yf):


      1. B003Y62C02
        *a Fixed Part
        *b Sensor Part

        Install the No. 1 cooler thermistor as shown in the illustration.

        Part Length
        A 175.0 mm (6.89 in.)
        B 123.5 mm (4.86 in.)
        C 34.3 mm (1.35 in.)
        D 50.0 mm (1.97 in.)

        Note


        • Be sure to insert the No. 1 cooler thermistor only once because reinserting it into the same position will not allow it to be firmly secured.

        • When reusing the No. 1 cooler evaporator sub-assembly, insert the sensor part of the No. 1 cooler thermistor one row from the row that had been used previously (X in the illustration).

        • After inserting the No. 1 cooler thermistor, do not apply excessive force to the wire.

        • Directly insert the No. 1 cooler thermistor until the edge of the plastic case "a" comes into contact with the No. 1 cooler evaporator sub-assembly "b".

  2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

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  3. INSTALL NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY (for LH Side)

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  4. INSTALL NO. 4 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY

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  5. INSTALL NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY (for RH Side)

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  6. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY

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  7. INSTALL COOLER EXPANSION VALVE

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  8. INSTALL AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY

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  9. INSTALL NO. 1 COOLING UNIT PACKING

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  10. INSTALL NO. 3 COOLING UNIT PACKING

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  11. INSTALL AIR CONDITIONING HARNESS ASSEMBLY

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  12. INSTALL BLOWER ASSEMBLY

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