PRE-COLLISION SYSTEM, Diagnostic DTC:U1002

DTC Code DTC Name
U1002 Lost Communication with Gateway Module

DESCRIPTION

This DTC is stored when the driving support ECU assembly cannot receive signals from the forward recognition camera or millimeter wave radar sensor assembly.

DTC No. Detection Item DTC Detection Condition Trouble Area
U1002 Lost Communication with Gateway Module

After the power switch is turned on, communication between the driving support ECU assembly and any of the following components is abnormal for 2 seconds or more


  • Forward recognition camera

  • Millimeter wave radar sensor assembly


  • CAN bus main line, CAN bus branch line or connector

  • Forward recognition camera

  • Millimeter wave radar sensor assembly

  • Driving support ECU assembly

  • No. 21 CAN junction connector

WIRING DIAGRAM

B003Y2UE18
*a Millimeter Wave Radar Sensor Assembly
*b Driving Support ECU Assembly
*c Forward Recognition Camera
*d No. 21 CAN Junction Connector

CAUTION / NOTICE / HINT

Note


  • Before measuring the resistance of the CAN bus, turn the power switch off and leave the vehicle for 1 minute or more without operating the key or any switches, or opening or closing the doors. After that, disconnect the cable from the negative (-) auxiliary battery terminal and leave the vehicle for 1 minute or more before measuring the resistance.

  • After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

    Click here

  • When replacing the millimeter wave radar sensor assembly, always replace it with a new one. If a millimeter wave radar sensor assembly which was installed to another vehicle is used, the information stored in the millimeter wave radar sensor assembly will not match the information from the vehicle. As a result, a DTC may be stored.

  • When the millimeter wave radar sensor assembly is replaced with a new one, adjustment of the radar sensor beam axis must be performed.

    Click here

  • When replacing the forward recognition camera, always replace it with a new one. If a forward recognition camera which was installed to another vehicle is used, the information stored in the forward recognition camera will not match the information from the vehicle. As a result, a DTC may be stored.

  • If the forward recognition camera has been replaced with a new one, be sure to perform forward recognition camera adjustment.

    Click here

Tech Tips


  • Operating the power switch, any other switches or a door triggers related ECU and sensor communication on the CAN. This communication will cause the resistance value to change.

  • Even after DTCs are cleared, if a DTC is stored again after driving the vehicle for a while, the malfunction may be occurring due to vibration of the vehicle. In such a case, wiggling the ECUs or wire harness while performing the inspection below may help determine the cause of the malfunction.

PROCEDURE


  1. CHECK CAN BUS LINE (MALFUNCTION CONFIRMATION)


    1. Turn the power switch off.

    2. Disconnect the cable from the negative (-) auxiliary battery terminal.

    3. B003YFAC27
      *a

      Component with harness connected

      (Driving Support ECU Assembly)

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition Result
      M2-8 (CA1P) - M2-9 (CA1N) Cable disconnected from negative (-) auxiliary battery terminal 54 to 69 Ω

      Below 54 Ω:

      Short circuit between bus lines

      70 Ω or more:

      Open circuit in a main bus line or driving support ECU assembly branch line

      M2-8 (CA1P) - M2-28 (GND) Cable disconnected from negative (-) auxiliary battery terminal 200 Ω or higher

      Below 200 Ω:

      CANH ground short

      M2-9 (CA1N) - M2-28 (GND) Cable disconnected from negative (-) auxiliary battery terminal 200 Ω or higher

      Below 200 Ω:

      CANH ground short

      M2-8 (CA1P) - M2-7 (B) Cable disconnected from negative (-) auxiliary battery terminal 6 kΩ or higher

      Below 6 kΩ:

      CANH +B short

      M2-9 (CA1N) - M2-7 (B) Cable disconnected from negative (-) auxiliary battery terminal 6 kΩ or higher

      Below 6 kΩ:

      CANH +B short

      Result
      Result Proceed to
      OK A
      NG (Open circuit in main line or Driving support ECU assembly branch line) B
      NG (Short circuit between main lines) C
      NG (Short to +B or ground) D

    B
    C
    D
    A
  2. CHECK FOR DTCs (PRE-COLLISION SYSTEM)


    1. Clear the DTCs.

      Click here


      Body Electrical > Pre-Collision 2 > Clear DTCs
    2. Perform the following procedure.

      Tech Tips

      If the following procedure is not performed, the previously output DTC cannot be detected.


      1. Turn the power switch on (IG) and wait 2 seconds or more.

    3. Check for DTCs.

      Click here


      Body Electrical > Pre-Collision 2 > Trouble Codes
      Result
      Result Proceed to
      DTC U1002 is not output A
      DTC U1002 is output B

    A
    B
  3. CHECK FOR OPEN IN CAN BUS BRANCH LINES (DRIVING SUPPORT ECU ASSEMBLY)


    1. B003Y2HC28
      *a

      Front view of wire harness connector

      (to Driving Support ECU Assembly)

      Disconnect the M2 driving support ECU assembly connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      M2-8 (CA1P) - M2-9 (CA1N) Cable disconnected from negative (-) auxiliary battery terminal 108 to 132 Ω

      Tech Tips

      If the resistance is between 108 and 132 Ω, there may be an open in a CAN bus main line. If the value is 132 Ω or more, there may be an open in a CAN bus branch line between the No. 21 CAN junction connector and the driving support ECU or a connector may be disconnected.

    3. Connect the M2 driving support ECU assembly connector.

      Result
      Proceed to
      OK
      NG

    NG
    OK
  4. CHECK FOR OPEN IN CAN BUS MAIN LINES (NO. 21 CAN JUNCTION CONNECTOR)


    1. B003XOEC83
      *a

      Front view of wire harness connector

      (to No. 21 CAN Junction Connector)

      Disconnect the K156 No. 21 CAN junction connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition Connected to
      K156-7 (CANH) - K156-18 (CANL) Cable disconnected from negative (-) auxiliary battery terminal 108 to 132 Ω Forward Recognition Camera
      K156-5 (CA1P) - K156-16 (CA1N) Cable disconnected from negative (-) auxiliary battery terminal 108 to 132 Ω Millimeter Wave Radar Sensor Assembly
    3. Connect the K156 No. 21 CAN junction connector.

      Result
      Result Proceed to
      OK A
      NG (Forward Recognition Camera Main Line) B
      NG (Millimeter Wave Radar Sensor Assembly Main Line) C

    A
    C
    B
  5. CHECK FOR OPEN IN CAN BUS MAIN LINES (FORWARD RECOGNITION CAMERA)


    1. B003XQ4C39
      *a

      Front view of wire harness connector

      (to Forward Recognition Camera)

      Disconnect the S18 forward recognition camera connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      S18-6 (CANH) - S18-12 (CANL) Cable disconnected from negative (-) auxiliary battery terminal 108 to 132 Ω
    3. Connect the S18 forward recognition camera connector.

      Result
      Proceed to
      OK
      NG

    OK
    NG
  6. CHECK FOR OPEN IN CAN BUS MAIN LINES (MILLIMETER WAVE RADAR SENSOR ASSEMBLY)


    1. B003YQKC24
      *a

      Front view of wire harness connector

      (to Millimeter Wave Radar Sensor Assembly)

      Disconnect the B12 millimeter wave radar sensor assembly connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      B12-5 (CA1P) - B12-6 (CA1N) Cable disconnected from negative (-) auxiliary battery terminal 108 to 132 Ω
    3. Connect the B12 millimeter wave radar sensor assembly connector.

      Result
      Proceed to
      OK
      NG

    OK
    NG
  7. CHECK FOR OPEN IN CAN BUS BRANCH LINES (NO. 21 CAN JUNCTION CONNECTOR - DRIVING SUPPORT ECU ASSEMBLY)


    1. B003Y2HC28
      *a

      Front view of wire harness connector

      (to Driving Support ECU Assembly)

      Disconnect the M2 driving support ECU assembly connector.

    2. B003XOEC84
      *a

      Front view of wire harness connector

      (to No. 21 CAN Junction Connector)

      Disconnect the K156 No. 21 CAN junction connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      K156-6 (CA1P) - M2-8 (CA1P) Cable disconnected from negative (-) auxiliary battery terminal Below 1 Ω
      K156-17 (CA1N) - M2-9 (CA1N) Cable disconnected from negative (-) auxiliary battery terminal Below 1 Ω
    4. Connect the K156 No. 21 CAN junction connector.

    5. Connect the M2 driving support ECU assembly connector.

      Result
      Proceed to
      OK
      NG

    OK
    NG
  8. CHECK FOR SHORT BETWEEN CAN BUS LINES (FORWARD RECOGNITION CAMERA)


    1. B003XQ4C39
      *a

      Front view of wire harness connector

      (to Forward Recognition Camera)

      Disconnect the S18 forward recognition camera connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      S18-6 (CANH) - S18-12 (CANL) Cable disconnected from negative (-) auxiliary battery terminal 108 to 132 Ω
    3. Connect the S18 forward recognition camera connector.

      Result
      Proceed to
      OK
      NG

    OK
    NG
  9. CHECK FOR SHORT BETWEEN CAN BUS LINES (NO. 21 CAN JUNCTION CONNECTOR)


    1. B003XOEC85
      *a

      Front view of wire harness connector

      (to No. 21 CAN Junction Connector)

      *b to Forward Recognition Camera
      *c to Millimeter Wave Radar Sensor Assembly
      *d to Driving Support ECU Assembly

      Disconnect the K156 No. 21 CAN junction connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition Connected to
      K156-7 (CANH) - K156-18 (CANL) Cable disconnected from negative (-) auxiliary battery terminal 108 to 132 Ω Forward Recognition Camera
      K156-5 (CA1P) - K156-16 (CA1N) Cable disconnected from negative (-) auxiliary battery terminal 108 to 132 Ω Millimeter Wave Radar Sensor Assembly
      K156-6 (CA1P) - K156-17 (CA1N) Cable disconnected from negative (-) auxiliary battery terminal 200 Ω or higher Driving Support ECU Assembly
    3. Connect the K156 No. 21 CAN junction connector.

      Result
      Result Proceed to
      OK A
      NG (Forward Recognition Camera Main Line) B
      NG (Millimeter Wave Radar Sensor Assembly Main Line) C
      NG (Driving Support ECU Assembly Branch Line) D

    A
    B
    D
    C
  10. CHECK FOR SHORT BETWEEN CAN BUS LINES (MILLIMETER WAVE RADAR SENSOR ASSEMBLY)


    1. B003YQKC24
      *a

      Front view of wire harness connector

      (to Millimeter Wave Radar Sensor Assembly)

      Disconnect the B12 millimeter wave radar sensor assembly connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      B12-5 (CA1P) - B12-6 (CA1N) Cable disconnected from negative (-) auxiliary battery terminal 108 to 132 Ω
    3. Connect the B12 millimeter wave radar sensor assembly connector.

      Result
      Proceed to
      OK
      NG

    OK
    NG
  11. CHECK FOR SHORT BETWEEN CAN BUS LINES (DRIVING SUPPORT ECU ASSEMBLY)


    1. B003Y2HC28
      *a

      Front view of wire harness connector

      (to Driving Support ECU Assembly)

      Disconnect the M2 driving support ECU assembly connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      M2-8 (CA1P) - M2-9 (CA1N) Cable disconnected from negative (-) auxiliary battery terminal 54 to 69 Ω
    3. Connect the M2 driving support ECU assembly connector.

      Result
      Proceed to
      OK
      NG

    OK
    NG
  12. CHECK FOR SHORT IN CAN BUS LINE (FORWARD RECOGNITION CAMERA)


    1. Disconnect the S18 forward recognition camera connector.

      B003YJ9C12
      *1 DLC3 - -
      *a

      Front view of wire harness connector

      (to Forward Recognition Camera)

      - -
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      S18-6 (CANH) - K9-4 (CG) Cable disconnected from negative (-) auxiliary battery terminal 200 Ω or higher
      S18-12 (CANL) - K9-4 (CG) Cable disconnected from negative (-) auxiliary battery terminal 200 Ω or higher
      S18-6 (CANH) - K9-16 (BAT) Cable disconnected from negative (-) auxiliary battery terminal 6 kΩ or higher
      S18-12 (CANL) - K9-16 (BAT) Cable disconnected from negative (-) auxiliary battery terminal 6 kΩ or higher
    3. Connect the S18 forward recognition camera connector.

      Result
      Proceed to
      OK
      NG

    OK
    NG
  13. CHECK FOR SHORT IN CAN BUS LINE (NO. 21 CAN JUNCTION CONNECTOR)


    1. Disconnect the K156 No. 21 CAN junction connector.

      B003YG5C20
      *1 DLC3 - -
      *a

      Front view of wire harness connector

      (to No. 21 CAN Junction Connector)

      *b to Forward Recognition Camera
      *c to Millimeter Wave Radar Sensor Assembly *d to Driving Support ECU Assembly
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition Connected to
      K156-7 (CANH) - K9-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher Forward Recognition Camera
      K156-18 (CANL) - K9-4 (CG)
      K156-7 (CANH) - K9-16 (BAT) 6 kΩ or higher
      K156-18 (CANL) - K9-16 (BAT)
      K156-5 (CA1P) - K9-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher Millimeter Wave Radar Sensor Assembly
      K156-16 (CA1N) - K9-4 (CG)
      K156-5 (CA1P) - K9-16 (BAT) 6 kΩ or higher
      K156-16 (CA1N) - K9-16 (BAT)
      K156-6 (CA1P) - K9-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher Driving Support ECU Assembly
      K156-17 (CA1N) - K9-4 (CG)
      K156-6 (CA1P) - K9-16 (BAT) 6 kΩ or higher
      K156-17 (CA1N) - K9-16 (BAT)
    3. Connect the K156 No. 21 CAN junction connector.

      Result
      Result Proceed to
      OK A
      NG (Forward Recognition Camera Main Line) B
      NG (Millimeter Wave Radar Sensor Assembly Main Line) C
      NG (Driving Support ECU Assembly Branch Line) D

    A
    B
    D
    C
  14. CHECK FOR SHORT IN CAN BUS LINE (MILLIMETER WAVE RADAR SENSOR ASSEMBLY)


    1. Disconnect the B12 millimeter wave radar sensor assembly connector.

      B003YL6C14
      *1 DLC3 - -
      *a

      Front view of wire harness connector

      (to Millimeter Wave Radar Sensor Assembly)

      - -
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      B12-5 (CA1P) - K9-4 (CG) Cable disconnected from negative (-) auxiliary battery terminal 200 Ω or higher
      B12-6 (CA1N) - K9-4 (CG) Cable disconnected from negative (-) auxiliary battery terminal 200 Ω or higher
      B12-5 (CA1P) - K9-16 (BAT) Cable disconnected from negative (-) auxiliary battery terminal 6 kΩ or higher
      B12-6 (CA1N) - K9-16 (BAT) Cable disconnected from negative (-) auxiliary battery terminal 6 kΩ or higher
    3. Connect the B12 millimeter wave radar sensor assembly connector.

      Result
      Proceed to
      OK
      NG

    OK
    NG
  15. CHECK FOR SHORT IN CAN BUS LINE (DRIVING SUPPORT ECU ASSEMBLY)


    1. Disconnect the M2 driving support ECU assembly connector.

      B003XP1C11
      *1 DLC3 - -
      *a

      Front view of wire harness connector

      (to Driving Support ECU Assembly)

      - -
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      M2-8 (CA1P) - K9-4 (CG) Cable disconnected from negative (-) auxiliary battery terminal 200 Ω or higher
      M2-9 (CA1N) - K9-4 (CG) Cable disconnected from negative (-) auxiliary battery terminal 200 Ω or higher
      M2-8 (CA1P) - K9-16 (BAT) Cable disconnected from negative (-) auxiliary battery terminal 6 kΩ or higher
      M2-9 (CA1N) - K9-16 (BAT) Cable disconnected from negative (-) auxiliary battery terminal 6 kΩ or higher
    3. Connect the M2 driving support ECU assembly connector.

      Result
      Proceed to
      OK
      NG

    OK
    NG