POP UP HOOD LIFTER DISPOSAL

CAUTION / NOTICE / HINT

CAUTION:

Before performing pre-disposal deployment of any pop up hood lifter, review and closely follow all applicable environmental and hazardous material regulations. Pre-disposal deployment may be considered hazardous material treatment.

PROCEDURE


  1. PRECAUTION

    CAUTION:


    • A pop up hood lifter assembly may be activated by static electricity. To prevent this, be sure to touch a metal surface with your bare hands to discharge static electricity before performing this procedure.

    • Never dispose of an undeployed pop up hood lifter assembly.

    • The pop up hood lifter assembly produces an exploding sound when it is deployed, so perform the operation outdoors and where it will not create a nuisance to nearby residents.

    • When deploying the pop up hood lifter assembly, always use the specified SST (SRS airbag deployment tool). Perform the operation in a place away from electrical noise.

    • When deploying the pop up hood lifter assembly, perform the operation at least 10 m (32.8 ft.) away from the pop up hood lifter assembly.

    • The pop up hood lifter assembly becomes extremely hot when the pop up hood lifter assembly is deployed, so do not touch it for at least 30 minutes after deployment.

    • Use gloves and safety glasses when handling a deployed pop up hood lifter assembly.

    • Do not apply water, etc. to a deployed pop up hood lifter assembly.

    • Always wash your hands with water after completing the operation.

    Tech Tips

    When scrapping a vehicle equipped with an SRS or disposing of the pop up hood lifter assembly, be sure to deploy the pop up hood lifter assembly first in accordance with the procedure described below. If any abnormality occurs with the pop up hood lifter assembly deployment, contact the Service Dept. of the distributor.

  2. DISPOSE OF POP UP HOOD LIFTER ASSEMBLY (When Installed in Vehicle)

    Note


    • When disposing of a pop up hood lifter assembly, never use the customer's vehicle to deploy the pop up hood lifter assembly.

    • Be sure to observe the following procedure when deploying the pop up hood lifter assembly.

    Tech Tips

    Prepare a 12 V battery as the power source to deploy the pop up hood lifter assembly.


    1. A0022YCN08

      Check the function of SST.

      Click here

      SST
      09082-00700

    2. Refer to Precaution.

      Click here

    3. Disconnect the cable from the negative (-) auxiliary battery terminal.

      CAUTION:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.

    4. Remove the inverter with converter assembly.

      for RH Side of LHD vehicles: Click here

      for LH Side of RHD vehicles: Click here

    5. Remove the brake actuator with bracket.

      for LH Side of LHD vehicles: Click here

      for RH Side of RHD vehicles: Click here

    6. Disconnect the connector.

      Note

      When disconnecting any connector, take care not to damage the wire harness.


      1. A00216SC12
        *a White Housing Lock
        *b Yellow CPA
        B003XUN Slide

        Push down the white housing lock and slide the yellow CPA. (At this time, the connector cannot be disconnected yet.)

      2. Push down the white housing lock again and disconnect the connector.

        Note

        Do not push down the part (A) shown in the illustration when disconnecting the connector.

    7. Install SST.

      CAUTION:

      Check that there is no looseness in the pop up hood lifter assembly.


      1. A00235JN01

        After connecting the following SST to each other, connect them to the pop up hood lifter assembly.

        SST
        09082-00700
        09082-00820

        Note

        To avoid damaging the SST connector or wire harness, do not lock the secondary lock of the twin lock.

      2. A0022XJC01
        *a 12 V Battery
        *b 10 m (32.8 ft.) or more

        Move SST at least 10 m (32.8 ft.) away from the engine compartment of the vehicle.

      3. Connect the red clip of SST to the positive (+) battery terminal and the black clip of SST to the negative (-) battery terminal.

    8. Deploy the pop up hood lifter assembly.


      1. Check that no one is within a 10 m (32.8 ft.) radius of the vehicle.

      2. Press the SST activation switch to deploy the pop up hood lifter assembly.

        CAUTION:


        • Before deployment, make sure that no one is near the vehicle.

        • The pop up hood lifter assembly becomes extremely hot when the pop up hood lifter assembly is deployed, so do not touch it for at least 30 minutes after deployment.

        • Use gloves and safety glasses when handling a deployed pop up hood lifter assembly.

        • Do not apply water, etc. to a deployed pop up hood lifter assembly.

        • Always wash your hands with water after completing the operation.

        Tech Tips

        The pop up hood lifter assembly is deployed as the LED of the SST activation switch comes on.

  3. DISPOSE OF POP UP HOOD LIFTER ASSEMBLY (When not Installed in Vehicle)

    Note

    Be sure to observe the following procedure when deploying the pop up hood lifter assembly.

    Tech Tips

    Prepare a 12 V battery as the power source to deploy the pop up hood lifter assembly.


    1. A0022YCN08

      Check the function of SST.

      Click here

      SST
      09082-00700

    2. Remove the pop up hood lifter assembly.

      Click here

      CAUTION:


      • Before removing the pop up hood lifter assembly, wait at least 90 seconds after turning the power switch off and disconnecting the cable from the negative (-) auxiliary battery terminal.

      • When storing the pop up hood lifter assembly, keep the deployment side facing upward.

    3. A0023APC16
      *a Wire Diameter
      *b Stripped Wire Cross Sectional Area

      Using braided wire, tie down the pop up hood lifter assembly to an unneeded tire.

      Wire
      Stripped wire cross sectional area
      1.25 mm2 (0.0019 in.2) or more

      CAUTION:

      If the wire is too thin or an alternative object is used to tie down the pop up hood lifter assembly, it may snap when the pop up hood lifter assembly is deployed. Always use a wire for vehicle use with a cross sectional area of at least 1.25 mm2(0.0019 in.2).

      Tech Tips

      To calculate the cross sectional area of the stripped wire:

      Cross sectional area = 3.14 x (Diameter)2/ 4


      1. A002285C01
        *a Width
        *b Inner Diameter

        Position the pop up hood lifter assembly inside the tire with the pop up hood lifter assembly deployment side facing inward.

        Minimum Tire Size
        Width
        185 mm (7.28 in.)
        Inner Diameter
        360 mm (1.18 ft.)

        CAUTION:


        • Make sure that the wires are tight. If there is slack in the wires, the pop up hood lifter assembly may break loose when the pop up hood lifter assembly is deployed.

        • Always tie down the pop up hood lifter assembly with the pop up hood lifter assembly deployment side facing inside the tire as shown in the illustration.

        Note

        The tire may be damaged by the pop up hood lifter assembly deployment, so use an unneeded tire.

    4. Install SST.


      1. A0022PLN01

        Connect the SST connector to the pop up hood lifter assembly.

        SST
        09082-00820

    5. Place the tires.


      1. A0021YIC01
        *a Tires (2 or more)
        *b Inner Diameter
        *c Width

        Place at least 2 tires under the tire to which the pop up hood lifter assembly is tied.

        Minimum Tire Size
        Width
        185 mm (7.28 in.)
        Inner Diameter
        360 mm (1.18 ft.)

        Note

        Do not place the SST connector under the tire because it could be damaged.

      2. Place at least 2 tires onto the tire to which the pop up hood lifter assembly is tied. The top tire should have a wheel installed.

        Note

        The wheel and tires may be damaged by the pop up hood lifter assembly deployment, so use an unneeded wheel and tires.

      3. A0020N0

        Tie the tires together with 2 wires.

        CAUTION:

        Make sure that the wires are tight. Looseness in the wires will result in the tires breaking loose when the pop up hood lifter assembly is deployed.

    6. Install SST.


      1. A00228ZC01
        *1 Pop Up Hood Lifter Assembly
        *a 12 V Battery
        *b 10 m (32.8 ft.) or more

        Connect the SST connector.

        SST
        09082-00700

        Note

        To avoid damaging the SST connector or wire harness, do not lock the secondary lock of the twin lock. Also, secure some slack for the SST wire harness inside the tire.

      2. Move SST at least 10 m (32.8 ft.) away from the pop up hood lifter assembly tied down to the tire.

    7. Deploy the pop up hood lifter assembly.


      1. Connect the red clip of SST to the positive (+) battery terminal and the black clip of SST to the negative (-) battery terminal.

      2. Check that no one is within a 10 m (32.8 ft.) radius of the tire to which the pop up hood lifter assembly is tied.

      3. Press the SST activation switch to deploy the pop up hood lifter assembly.

        CAUTION:

        Before deployment, make sure that no one is near the pop up hood lifter assembly.

        Tech Tips

        The pop up hood lifter assembly is deployed as the LED of the SST activation switch comes on.

    8. Dispose of the pop up hood lifter assembly.

      CAUTION:


      • The pop up hood lifter assembly becomes extremely hot when the pop up hood lifter assembly is deployed, so do not touch it for at least 30 minutes after deployment.

      • Use gloves and safety glasses when handling a deployed pop up hood lifter assembly.

      • Do not apply water, etc. to a deployed pop up hood lifter assembly.

      • Always wash your hands with water after completing the operation.


      1. Remove the pop up hood lifter assembly from the tire.

      2. Place the pop up hood lifter assembly in a plastic bag, tie it tightly, and dispose of it according to local regulations.