2AR-FSE ENGINE MECHANICAL TORQUE SPECIFICATIONS

CAMSHAFT
Part Tightened N*m kgf*cm ft.*lbf
Camshaft bearing cap x Camshaft housing sub-assembly
16 N*m
163 kgf*cm
12 ft.*lbf
Camshaft housing sub-assembly x Cylinder head sub-assembly
27 N*m
275 kgf*cm
20 ft.*lbf
Camshaft timing gear assembly x Camshaft
85 N*m
867 kgf*cm
63 ft.*lbf
Camshaft timing exhaust gear assembly x No. 2 camshaft
85 N*m
867 kgf*cm
63 ft.*lbf
CYLINDER HEAD GASKET
Part Tightened N*m kgf*cm ft.*lbf
Cylinder head sub-assembly x Cylinder block sub-assembly 1st
36 N*m
367 kgf*cm
27 ft.*lbf
2nd
36 N*m
367 kgf*cm
27 ft.*lbf
3rd 90°
4th 90°
No. 2 water by-pass pipe x Cylinder head sub-assembly
10 N*m
102 kgf*cm
7 ft.*lbf
Water by-pass pipe x Cylinder head sub-assembly (w/o EGR System)
21 N*m
214 kgf*cm
15 ft.*lbf
FRONT CRANKSHAFT OIL SEAL
Part Tightened N*m kgf*cm ft.*lbf
Crankshaft pulley assembly x Crankshaft
260 N*m
2651 kgf*cm
192 ft.*lbf
REAR CRANKSHAFT OIL SEAL
Part Tightened N*m kgf*cm ft.*lbf
Flywheel sub-assembly x Crankshaft
130 N*m
1326 kgf*cm
96 ft.*lbf
Transmission input damper assembly x Flywheel sub-assembly
30 N*m
306 kgf*cm
22 ft.*lbf
ENGINE ASSEMBLY
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
No. 1 engine hanger x Engine assembly
43 N*m
438 kgf*cm
32 ft.*lbf
No. 2 engine hanger x Engine assembly
43 N*m
438 kgf*cm
32 ft.*lbf
Rear No. 1 engine mounting insulator x Hybrid vehicle transmission assembly
11.5 N*m
117 kgf*cm
8 ft.*lbf
Rear engine mounting member x Rear No. 1 engine mounting insulator
13 N*m
133 kgf*cm
10 ft.*lbf
Front engine mounting insulator x Front suspension crossmember sub-assembly
70 N*m
714 kgf*cm
52 ft.*lbf
Front suspension crossmember sub-assembly x Engine assembly
35 N*m
357 kgf*cm
26 ft.*lbf
No. 3 exhaust manifold heat insulator x Camshaft housing sub-assembly
10 N*m
102 kgf*cm
7 ft.*lbf
Engine oil level dipstick guide x Engine assembly
10 N*m
102 kgf*cm
7 ft.*lbf
Strut bar bracket reinforcement x Front suspension crossmember sub-assembly Bolt A
194 N*m
1978 kgf*cm
143 ft.*lbf
Strut bar bracket reinforcement x Body Bolt B
57 N*m
581 kgf*cm
42 ft.*lbf
Front suspension crossmember sub-assembly x Body Nut
151 N*m
1540 kgf*cm
111 ft.*lbf
Front No. 2 stabilizer bracket x Body Bolt C
49 N*m
500 kgf*cm
36 ft.*lbf
Rear engine mounting member x Body
34.7 N*m
354 kgf*cm
26 ft.*lbf
No. 2 earth wire x Body
5.4 N*m
55 kgf*cm
48 in.*lbf
Front lower suspension member protector x front suspension crossmember sub-assembly
5.5 N*m
56 kgf*cm
49 in.*lbf
Front shock absorber assembly x Front lower suspension arm assembly
180 N*m
1835 kgf*cm
133 ft.*lbf
Engine under brace sub-assembly x Body
7.4 N*m
75 kgf*cm
65 in.*lbf
Manifold stay x Hybrid vehicle transmission assembly
43 N*m
438 kgf*cm
32 ft.*lbf
No. 1 inverter reserve tank bracket x Body
8.5 N*m
87 kgf*cm
75 in.*lbf
No. 3 engine wire x No. 1 inverter reserve tank bracket
8.5 N*m
87 kgf*cm
75 in.*lbf
No. 1 water hose clamp bracket x Body
12.5 N*m
127 kgf*cm
9 ft.*lbf
Inverter reserve tank assembly x No. 1 inverter reserve tank bracket
12.5 N*m
127 kgf*cm
9 ft.*lbf
Outlet No. 1 HV water pump pipe x Stiffening crankcase assembly
22 N*m
224 kgf*cm
16 ft.*lbf
Front No. 2 upper suspension member x Body
7.4 N*m
75 kgf*cm
65 in.*lbf
Air cleaner case sub-assembly x Body
5.0 N*m
51 kgf*cm
44 in.*lbf
Inlet No. 1 air cleaner x Body
5.0 N*m
51 kgf*cm
44 in.*lbf
Front suspension member brace x Body
52 N*m
530 kgf*cm
38 ft.*lbf
ENGINE UNIT
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
Stud bolt x Water inlet housing
4.0 N*m
41 kgf*cm
35 in.*lbf
Water inlet housing x Cylinder block sub-assembly
43 N*m
438 kgf*cm
32 ft.*lbf
No. 5 water by-pass pipe x Water inlet housing
10 N*m
102 kgf*cm
7 ft.*lbf
Wire harness clamp brackets x Engine assembly
10 N*m
102 kgf*cm
7 ft.*lbf
Engine cover joint x Cylinder head cover sub-assembly
10 N*m
102 kgf*cm
7 ft.*lbf
Front No. 1 engine mounting bracket LH x Cylinder block sub-assembly
43 N*m
438 kgf*cm
32 ft.*lbf
Front No. 1 engine mounting bracket RH x Cylinder block sub-assembly
43 N*m
438 kgf*cm
32 ft.*lbf
No. 3 water by-pass pipe x Cylinder block sub-assembly
21 N*m
214 kgf*cm
15 ft.*lbf
No. 2 water by-pass pipe x Cylinder head sub-assembly
10 N*m
102 kgf*cm
7 ft.*lbf
Water by-pass pipe x Cylinder head sub-assembly (w/o EGR System)
21 N*m
214 kgf*cm
15 ft.*lbf
No. 1 water by-pass pipe x Water inlet housing
10 N*m
102 kgf*cm
7 ft.*lbf
No. 1 water by-pass pipe x Cylinder block sub-assembly
10 N*m
102 kgf*cm
7 ft.*lbf
No. 1 compressor mounting bracket x Cylinder block sub-assembly
24.5 N*m
250 kgf*cm
18 ft.*lbf
Stud bolt x Timing chain cover sub-assembly
4.0 N*m
41 kgf*cm
35 in.*lbf
Stud bolt x Stiffening crankcase assembly Stud Bolt A
6.5 N*m
66 kgf*cm
58 in.*lbf
Stud Bolt B
4.0 N*m
41 kgf*cm
35 in.*lbf
Stud bolt x Camshaft housing sub-assembly Front side
6.5 N*m
66 kgf*cm
58 in.*lbf
Upper side
4.0 N*m
41 kgf*cm
35 in.*lbf
Stud bolt x Cylinder head cover sub-assembly
4.0 N*m
41 kgf*cm
35 in.*lbf
Stiffening crankcase assembly x Cylinder block sub-assembly Bolt A
24 N*m
245 kgf*cm
18 ft.*lbf
except Bolt A
43 N*m
438 kgf*cm
32 ft.*lbf
Engine balancer assembly x Cylinder block sub-assembly
43 N*m
438 kgf*cm
32 ft.*lbf
No. 1 oil pan baffle plate x Engine balancer assembly
10 N*m
102 kgf*cm
7 ft.*lbf
Oil strainer sub-assembly x Engine balancer assembly
10 N*m
102 kgf*cm
7 ft.*lbf
Oil strainer sub-assembly x Stiffening crankcase assembly
10 N*m
102 kgf*cm
7 ft.*lbf
Oil pan sub-assembly x Stiffening crankcase assembly
10 N*m
102 kgf*cm
7 ft.*lbf
Oil pan drain plug x Oil pan sub-assembly
40 N*m
408 kgf*cm
30 ft.*lbf
Oil pipe sub-assembly x No. 4 camshaft bearing cap
10 N*m
102 kgf*cm
7 ft.*lbf
No. 1 chain vibration damper x Cylinder head sub-assembly
21 N*m
214 kgf*cm
15 ft.*lbf
No. 1 chain vibration damper x Cylinder block sub-assembly
21 N*m
214 kgf*cm
15 ft.*lbf
Chain tensioner slipper x Cylinder head sub-assembly
21 N*m
214 kgf*cm
15 ft.*lbf
No. 1 chain tensioner assembly x Cylinder block sub-assembly
10 N*m
102 kgf*cm
7 ft.*lbf
Timing chain guide x Camshaft housing sub-assembly
21 N*m
214 kgf*cm
15 ft.*lbf
Timing chain cover plate x Timing chain cover assembly
10 N*m
102 kgf*cm
7 ft.*lbf
Ventilation case sub-assembly x Cylinder head cover sub-assembly
10 N*m
102 kgf*cm
7 ft.*lbf
Ventilation valve sub-assembly x Cylinder head cover sub-assembly
27 N*m
275 kgf*cm
20 ft.*lbf
No. 4 water by-pass pipe x Cylinder block sub-assembly
10 N*m
102 kgf*cm
7 ft.*lbf
CYLINDER HEAD
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
Stud bolt x Cylinder head sub-assembly Bolt A, B, D
6.5 N*m
66 kgf*cm
58 in.*lbf
Bolt C
8.5 N*m
87 kgf*cm
75 in.*lbf
No. 1 straight screw plug x Cylinder head sub-assembly
44 N*m
449 kgf*cm
32 ft.*lbf
CYLINDER BLOCK
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
Stud bolt x Cylinder block sub-assembly
8.5 N*m
87 kgf*cm
75 in.*lbf
No. 2 oil nozzle sub-assemby x Cylinder block sub-assembly
10 N*m
102 kgf*cm
7 ft.*lbf
Crankshaft bearing cap x Cylinder block sub-assembly 1st
20 N*m
204 kgf*cm
15 ft.*lbf
2nd
40 N*m
408 kgf*cm
30 ft.*lbf
3rd 90°
Connecting rod cap x Connecting rod sub-assembly 1st
40 N*m
408 kgf*cm
30 ft.*lbf
2nd 90°