FRONT BUMPER(for Standard) REASSEMBLY

PROCEDURE


  1. INSTALL FRONT BUMPER SIDE RETAINER LH


    1. B0002J1

      Engage the claw.

    2. Install the front bumper side retainer LH with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  2. INSTALL FRONT BUMPER SIDE RETAINER RH

    Tech Tips

    Use the same procedure as for the LH side.

  3. INSTALL FRONT BUMPER REINFORCEMENT


    1. B0002H5

      Install the front bumper reinforcement with the 6 bolts.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

  4. INSTALL POP-UP HOOD CHAMBER WITH SENSOR ASSEMBLY

    Click here

  5. INSTALL FRONT BUMPER ENERGY ABSORBER


    1. B0002KL

      Engage the 4 guides to install the front bumper energy absorber.

  6. INSTALL NO. 3 RADIATOR GRILLE MOULDING


    1. B0002KE

      Engage the 5 claws.

    2. B0002DS

      Install the No. 3 radiator grille moulding with the 2 screws.

  7. INSTALL NO. 2 RADIATOR GRILLE MOULDING


    1. B0002NA

      Engage the 4 claws.

    2. B0002DX

      Install the No. 2 radiator grille moulding with the 2 screws.

  8. INSTALL NO. 1 RADIATOR GRILLE MOULDING


    1. B0002KB

      Engage the 3 claws.

    2. B0002IM

      Install the No. 1 radiator grille moulding with the 2 screws.

  9. INSTALL INSIDE RADIATOR GRILLE


    1. B0002LV

      Engage the 6 claws to install the inside radiator grille.

  10. INSTALL LOWER RADIATOR GRILLE MOULDING


    1. B0002OI

      Engage the 7 claws to install the lower radiator grille moulding.

  11. INSTALL RADIATOR GRILLE MOULDING


    1. Engage the 14 claws to install the radiator grille moulding.

      B0002EO

  12. INSTALL RADIATOR GRILLE BRACKET


    1. B0002KY

      Engage the 3 guides.

    2. B0002NG

      Install the radiator grille bracket with the clip.

  13. INSTALL RADIATOR GRILLE ASSEMBLY


    1. Engage the 8 guides and 12 claws.

      B0002GO
    2. B0002G0

      Install the radiator grille assembly with the 12 screws.

  14. INSTALL RADIATOR GRILLE (OR FRONT PANEL) EMBLEM


    1. B0002P7

      Engage the pin and claw.

    2. B0002LF

      Install the radiator grille (or front panel) emblem with the 2 screws.

  15. INSTALL NO. 1 FRONT BUMPER BRACKET LH


    1. B0002F5

      Engage the 2 guides.

    2. B0002K1

      Install the No. 1 front bumper bracket LH with the clip.

  16. INSTALL NO. 1 FRONT BUMPER BRACKET RH

    Tech Tips

    Use the same procedure as for the LH side.

  17. INSTALL RADIATOR GRILLE PROTECTOR


    1. B0002KF

      Engage the 7 clips and install the radiator grille protector.

  18. INSTALL FRONT ENERGY ABSORBER MOUNTING PLATE


    1. B0002LS

      Engage the 3 claws as shown in the illustration.

    2. B0002GPC01
      B003WAF Clip
      B003U82 Screw

      Install the 2 clips.

    3. Install the front energy absorber mounting plate with the 4 screws.

  19. INSTALL LOWER FRONT BUMPER COVER


    1. B0002GXC03
      *a Hook

      Engage the hook.

    2. Engage the 4 claws to install the lower front bumper cover.

  20. INSTALL NO. 2 FRONT BUMPER RETAINER BRACKET


    1. B0002FT

      Engage the 2 claws as shown in the illustration.

    2. B0002MK

      Install the No. 2 front bumper retainer bracket with the 2 screws.

  21. INSTALL NO. 1 FRONT BUMPER RETAINER BRACKET

    Tech Tips

    Use the same procedure as for the No. 2 front bumper retainer bracket.

  22. INSTALL NO. 1 MOULDING TAPE

    Tech Tips

    Use the same procedure for the RH side and LH side.


    1. Clean the installation surface of the No. 1 moulding tape.


      1. Remove any remaining double-sided tape from the front bumper cover.

        Note


        • If there is any foreign matter on the front bumper cover when the No. 1 moulding tape is installed, adhesion failure may occur.

        • Do not use a screwdriver or other tool to remove the double-sided tape as the front bumper cover may be damaged, possibly leading to adhesion failure.

      2. Wipe off any tape adhesive residue with cleaner.

    2. Install a new No. 1 moulding tape.

      CAUTION:


      • Do not touch the heat light, as doing so may cause in burns.

      • Touching heated parts for a long time may result in burns.

      Tech Tips

      If the temperature of the No. 1 moulding tape or its installation surface on the front bumper cover is below 15°C (59°F), adhesion failure may occur. Use a heat light to heat the No. 1 moulding tape and its installation surface on the front bumper cover to the recommended temperature (15 to 40°C (59 to 104°F)).


      1. Remove the release paper from a new No. 1 moulding tape.

        Tech Tips

        After removing the release paper, keep the exposed adhesive free from foreign matter.

      2. B0002MFC02
        *a Line

        Install the No. 1 moulding tape to the front bumper cover as shown in the illustration.

        Note

        If the No. 1 moulding tape has been removed, it must be replaced with a new one as it may be deformed or the strength of its adhesive may be deteriorated.

        Tech Tips

        Make sure not to touch the exposed adhesive of the No. 1 moulding tape or the installation surface on the front bumper cover.

      3. Using a squeegee, evenly press the No. 1 moulding tape to the front bumper cover with a force of 29 N (3 kgf, 6.5 lbf) or more.

        Tech Tips


        • Make sure that the corners of the No. 1 moulding tape are not damaged or peeling off.

        • After installing the No. 1 moulding tape, leave the front bumper cover in an area with an ambient temperature of 15°C (59°F) or more for 30 minutes or more to allow the adhesive to set.

      4. Remove the protector sheet from the No. 1 moulding tape.

  23. INSTALL LOWER RADIATOR GRILLE LH


    1. B0002MH

      Engage the 5 claws to install the lower radiator grille LH.

  24. INSTALL LOWER RADIATOR GRILLE RH

    Tech Tips

    Use the same procedure as for the LH side.

  25. INSTALL FRONT FENDER LINER RETAINER


    1. B0002IH

      Engage the claw to install the front fender liner retainer as shown in the illustration.

      Tech Tips

      Use the same procedure as for the LH side.

  26. INSTALL NO. 2 COOL AIR INTAKE DUCT


    1. B0002EL

      Install the clip.

    2. Install the No. 2 cool air intake duct with the 2 screws.

  27. INSTALL NO. 1 COOL AIR INTAKE DUCT

    Tech Tips

    Use the same procedure as for the No. 2 cool air intake duct.

  28. INSTALL FRONT BUMPER SIDE BRACKET LH


    1. B0002K2

      Engage the guide and claw.

    2. B0002E1

      Install the clip.

    3. Install the front bumper side bracket LH with the 2 screws.

  29. INSTALL FRONT BUMPER SIDE BRACKET RH

    Tech Tips

    Use the same procedure as for the LH side.

  30. INSTALL CLEARANCE LIGHT ASSEMBLY LH

    Click here

  31. INSTALL CLEARANCE LIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  32. INSTALL FRONT BUMPER EXTENSION MOUNTING BRACKET


    1. for Type A:


      1. B0002JN

        Engage the 2 guides and 4 claws.

      2. B0002GD

        Install the front bumper extension mounting bracket with the 2 screws.

    2. for Type B:


      1. B0002MT

        Engage the 4 claws.

      2. B0002J3

        Install the front bumper extension mounting bracket with the 2 screws.

  33. INSTALL CONNECTOR BRACKET (w/o Intuitive Parking Assist System)


    1. B0002FC

      Engage the clamp to install the connector bracket.

  34. INSTALL NO. 4 ENGINE ROOM WIRE (w/ Intuitive Parking Assist System)


    1. Engage the 11 clamps to install the No. 4 engine room wire.

      B0002HD

  35. INSTALL NO. 1 ULTRASONIC SENSOR RETAINER (w/ Intuitive Parking Assist System)

    Click here

  36. INSTALL NO. 1 ULTRASONIC SENSOR (w/ Intuitive Parking Assist System)

    Click here

  37. INSTALL NO. 2 ULTRASONIC SENSOR (w/ Intuitive Parking Assist System)

    Click here

  38. INSTALL HEADLIGHT CLEANER HOSE (w/ Headlight Cleaner System)


    1. Engage the 14 clamps to install the headlight cleaner hose.

      B0002K4

  39. INSTALL HEADLIGHT WASHER COVER LH (w/ Headlight Cleaner System)

    Click here

  40. INSTALL HEADLIGHT WASHER COVER RH (w/ Headlight Cleaner System)

    Tech Tips

    Use the same procedure as for the LH side.

  41. INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY LH (w/ Headlight Cleaner System)

    Click here

  42. INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY RH (w/ Headlight Cleaner System)

    Tech Tips

    Use the same procedure as for the LH side.

  43. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Lexus Safety System+)

    Click here