FRONT DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The procedure described below is for the LH side.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

    Click here

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  3. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG


    1. B003VE2

      Using a moulding remover, disengage the 3 claws to remove the front door inside handle bezel plug.

  4. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)


    1. B003WAL

      Using a moulding remover, disengage the 2 clips, 7 claws and 6 guides.

    2. Disconnect the connector to remove the multiplex network master switch assembly with front door armrest base panel.

  5. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)


    1. B003V73

      Using a moulding remover, disengage the 2 clips, 7 claws and 6 guides.

    2. Disconnect the connector to remove the power window regulator switch assembly with front door armrest base panel.

  6. REMOVE FRONT DOOR ARMREST COVER


    1. B003VP4

      Using a moulding remover, disengage the 2 claws.

    2. Disengage the 2 guides to remove the front door armrest cover.

  7. REMOVE COURTESY LIGHT ASSEMBLY

    Click here

  8. REMOVE FRONT DOOR NO. 1 STIFFENER CUSHION


    1. B003T9B

      Remove the screw and front door No. 1 stiffener cushion.

  9. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY


    1. B003UAQC01
      B003V9P Protective Tape

      Put protective tape around the front door panel.

    2. B003WGI

      Remove the 3 screws.

    3. Using a clip remover, disengage the 9 clips.

    4. B003V2BC01
      *1 Reference Boss
      *2 Front Door Inner Glass Weatherstrip

      Pull out the front door trim board sub-assembly as shown in the illustration.

    5. Disengage the reference boss from the front door panel.

    6. Raise the front door trim board sub-assembly and disconnect the front door trim board sub-assembly together with the front door inner glass weatherstrip.

    7. Disconnect each connector.

    8. B003UOZ

      Disconnect the front door lock remote control cable assembly and front door inside locking cable assembly to remove the front door trim board sub-assembly together with the front door inner glass weatherstrip.

  10. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. B003UPL

      remove the 6 screws.

    2. Disengage the 3 guides, and remove the front door inside handle sub-assembly.

  11. REMOVE FRONT DOOR INSIDE HANDLE ILLUMINATION LIGHT ASSEMBLY

    Click here

  12. REMOVE SEAT MEMORY SWITCH (w/ Memory)

    Click here

  13. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP

    B003WURC01
    *a Screwdriver

    1. Using a screwdriver, disengage the 4 claws and remove the front door inner glass weatherstrip from the front door trim board sub-assembly as shown in the illustration.

  14. REMOVE OUTER MIRROR CONTROL ECU ASSEMBLY (w/ Automatic Retractable Mirror)

    Click here

  15. REMOVE OUTER MIRROR INSTALL HOLE COVER

    Click here

  16. REMOVE OUTER MIRROR PROTECTOR

    Click here

  17. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY

    Click here

  18. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH


    1. B003UCQ

      Disengage the 2 clips and remove the front door lower frame bracket garnish.

  19. REMOVE FRONT DOOR SERVICE HOLE COVER


    1. B003WAG

      Remove the front door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the front door panel.

  20. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY

    Click here

  21. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY


    1. Connect the cable to the negative (-) battery terminal.

    2. for Driver Side:


      1. Connect the multiplex network master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    3. for Front Passenger Side:


      1. Connect the power window regulator switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    4. Disconnect the cable from the negative (-) battery terminal.

    5. for Driver Side:


      1. Disconnect the multiplex network master switch assembly.

    6. for Front Passenger Side:


      1. Disconnect the power window regulator switch assembly.

    7. B003SXE

      Remove the 2 bolts.

      Note

      After the bolts are removed, do not allow the front door glass sub-assembly to fall.

    8. B003U8CN01

      Remove the front door glass sub-assembly as indicated by the arrows, in the order shown in the illustration.

      Note

      Do not damage the front door glass sub-assembly.

  22. REMOVE FRONT DOOR WINDOW REGULATOR ASSEMBLY


    1. Disconnect the connector.

    2. B003T4RC01
      *a Temporary Bolt

      Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the front door window regulator assembly may fall and cause damage.

    3. Remove the 5 bolts.

    4. Remove the front door window regulator assembly.

    5. Remove the temporary bolt from the front door window regulator assembly.

  23. REMOVE FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY


    1. B003V2Q

      Using a T25 "TORX" socket wrench, remove the 3 screws and front power window regulator motor assembly from the front door window regulator sub-assembly.

  24. REMOVE FRONT DOOR NO. 2 STIFFENER CUSHION


    1. B003VVQC01
      B003V9P Double-sided Tape

      Remove the 2 bolts.

    2. Disengage the guide and remove the front door No. 2 stiffener cushion.

  25. REMOVE FRONT DOOR GLASS RUN


    1. B003W8A

      Remove the front door glass run.

  26. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY


    1. B003WB9

      Remove the bolt.

    2. Disengage the guide and remove the front door rear lower frame sub-assembly.

  27. REMOVE FRONT DOOR OUTSIDE HANDLE COVER WITH LOCK CYLINDER ASSEMBLY (for Driver Side)


    1. B003X59

      Remove the hole plug.

    2. B003WC8

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover with lock cylinder assembly.

      Tech Tips

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  28. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Driver Side)


    1. B003WNG

      Using a screwdriver, disengage the claw and 2 guides, and remove the front door outside handle cover as shown in the illustration from the lock cylinder assembly.

  29. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)


    1. B003TAE

      Remove the hole plug.

    2. B003WHF

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover.

      Tech Tips

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  30. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY


    1. B003VCQ

      Disengage the 2 claws.

    2. Using a screwdriver, disconnect the connector.

    3. B003U9J

      Move the lever in the direction as shown in the illustration.

    4. B003VD5

      Remove the front door outside handle assembly as shown in the illustration.

  31. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD


    1. B003TB5

      Disengage the 3 claws to remove the front door front outside handle pad.

  32. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD


    1. B003VVK

      Disengage the 2 claws to remove the front door rear outside handle pad.

  33. REMOVE FRONT DOOR LOCK WITH MOTOR ASSEMBLY


    1. Disconnect the connector.

    2. B003VZ7C01
      *1 Front Door Lock Open Rod

      Using a T30 "TORX" socket wrench, remove the 3 screws.

    3. Slide the front door lock with motor assembly downward to disconnect the front door lock open rod and remove the front door lock with motor assembly and cables as a unit.

    4. When reusing the front door lock with motor assembly:


      1. B003VN8

        Remove the door lock wire harness seal from the front door lock with motor assembly.

  34. REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY


    1. w/o Double Locking System:


      1. B003UAB

        Using a screwdriver, disengage the 2 claws as shown in the illustration.

      2. B003UVP

        Remove the front door lock remote control cable assembly as shown in the illustration.

    2. w/ Double Locking System:


      1. B003TEC

        Remove the front door lock remote control cable assembly as shown in the illustration.

  35. REMOVE FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY


    1. w/o Double Locking System:


      1. B003SZX

        Remove the front door inside locking cable assembly as shown in the illustration.

    2. w/ Double Locking System:


      1. B003TLQ

        Using a screwdriver, disengage the 3 claws as shown in the illustration.

      2. B003UCX

        Remove the front door inside locking cable assembly as shown in the illustration.

  36. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. B003VGZC01
      *A Outside
      *B Inside

      Using a T30 "TORX" socket wrench, loosen the screw.

    2. Slide the front door outside handle frame sub-assembly to disengage the claw and separate the front door outside handle frame sub-assembly.

    3. Pull back the front door outside handle frame sub-assembly from the front door panel.

    4. B003TBH

      Disengage the 3 clamps and remove the front door outside handle frame sub-assembly.

  37. REMOVE FRONT DOOR LOCK OPEN ROD

    B003VWPN01

    1. Remove the front door lock open rod as indicated by the arrows, in the order shown in the illustration.

  38. REMOVE FRONT DOOR CHECK ASSEMBLY


    1. B003VP0C01
      B003WAF Nut
      B003U82 Bolt

      Remove the 2 nuts and bolt, and front door check assembly.

  39. REMOVE FRONT DOOR WEATHERSTRIP


    1. B003SUYC01
      B003V9P Double-sided Tape

      Using a clip remover, disengage the 21 clips and remove the front door weatherstrip.

  40. REMOVE DOOR FRAME GARNISH


    1. B003WU6

      Disengage the 3 claws to remove the door frame garnish.

  41. REMOVE FRONT DOOR NO. 2 WEATHERSTRIP


    1. B003U1J

      Using a clip remover, disengage the 8 clips and remove the front door No. 2 weatherstrip.

  42. REMOVE FRONT DOOR PANEL CUSHION

    B003U9A

    1. Disengage the claw and remove the front door panel cushion.

  43. REMOVE FRONT DOOR VENT SEAL


    1. A01MWKC

      Remove the front door vent seal.

  44. REMOVE FRONT DOOR FRONT LOWER FRAME UPPER COVER

    Click here

  45. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY

    Click here

  46. REMOVE FRONT DOOR REAR WINDOW FRAME MOULDING

    Click here

  47. REMOVE FRONT DOOR UPPER WINDOW FRAME MOULDING

    Click here

  48. REMOVE FRONT DOOR INNER UPPER BLACK OUT TAPE

    Click here

  49. REMOVE FRONT DOOR REAR INNER BLACK OUT TAPE

    Click here