REAR DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The procedure described below is for the LH side.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

    Click here

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  3. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG


    1. B003WUA

      Using a moulding remover, disengage the 3 claws to remove the rear door inside handle bezel plug as shown in the illustration.

  4. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL


    1. B003VZQ

      Using a moulding remover, disengage the 2 clips, 5 claws and 6 guides.

    2. Disconnect the connector and remove the rear power window regulator switch assembly with rear door armrest base panel.

  5. REMOVE REAR DOOR NO. 3 ARMREST COVER


    1. B003VP4

      Using a moulding remover, disengage the 2 claws.

    2. Disengage the 2 guides to remove the rear door No. 3 armrest cover.

  6. REMOVE REAR DOOR NO. 1 STIFFENER CUSHION


    1. B003VHY

      Remove the screw and rear door No. 1 stiffener cushion.

  7. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY


    1. B003U3YC01
      B003V9P Protective Tape

      Put protective tape around the rear door panel.

    2. B003UBC

      Remove the 3 screws.

    3. Using a clip remover, disengage the 8 clips.

    4. B003T84C01
      *1 Rear Door Inner Glass Weatherstrip
      *a Reference Boss

      Pull out the rear door trim board sub-assembly as shown in the illustration.

    5. Disengage the reference boss from the rear door panel.

    6. B003W5K

      Disconnect the rear door lock remote control cable assembly and rear door inside locking cable assembly to remove the rear door trim board sub-assembly together with the rear door inner glass weatherstrip.

    7. for 15 Speakers:


      1. Disconnect the connector.

  8. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. B003WJ1

      Remove the 6 screws.

    2. B003UAH

      Disengage the 3 guides, and remove the rear door inside handle sub-assembly.

  9. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP


    1. B003WCJC01
      *a Screwdriver

      Using a screwdriver, disengage the 3 claws and remove the rear door inner glass weatherstrip from the rear door trim board sub-assembly as shown in the illustration.

  10. REMOVE REAR NO. 2 SPEAKER ASSEMBLY (for 15 Speakers)

    Click here

  11. REMOVE REAR SPEAKER ASSEMBLY

    Click here

  12. REMOVE REAR DOOR SERVICE HOLE COVER


    1. B003UQI

      Disengage the clamp.

    2. Remove the rear door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the rear door panel.

  13. REMOVE REAR DOOR DUST PROOF SEAL


    1. B003TSW

      Disengage the 2 claws and remove the rear door dust proof seal.

  14. REMOVE REAR DOOR CHECK ASSEMBLY


    1. B003TV4C01
      B003WAF Nut
      B003U82 Bolt

      Remove the 2 nuts and bolt, and rear door check assembly.

  15. REMOVE REAR DOOR WEATHERSTRIP


    1. B003X3RC02
      B003V9P Double-sided Tape

      Using a clip remover, disengage the 23 clips and remove the rear door weatherstrip.

  16. REMOVE REAR DOOR GLASS RUN


    1. B003VGY

      Remove the rear door glass run.

  17. REMOVE REAR DOOR LOWER WINDOW FRAME SUB-ASSEMBLY


    1. B003TLH

      Remove the 2 bolts and screw, and rear door lower window frame sub-assembly.

      Note

      When the rear door lower window frame sub-assembly is removed, do not allow the rear door quarter window glass to fall.

  18. REMOVE REAR DOOR QUARTER WINDOW GLASS


    1. B003T33

      Remove the rear door quarter window glass with the rear door quarter window weatherstrip as shown in the illustration.

    2. Remove the rear door quarter window glass from the rear door quarter window weatherstrip.

  19. REMOVE REAR DOOR GLASS SUB-ASSEMBLY


    1. B003VU1

      Remove the rear door glass sub-assembly from the rear door window regulator assembly as shown in the illustration.

      Note

      Do not damage the rear door glass sub-assembly.

  20. REMOVE REAR DOOR GLASS CHANNEL SUB-ASSEMBLY


    1. B003WRDC01
      *a Protective Tape

      Using a screwdriver, remove the rear door glass channel sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

  21. REMOVE REAR DOOR GLASS CHANNEL FILLER


    1. Remove the rear door glass channel filler from the rear door glass assembly.

  22. REMOVE REAR DOOR FRAME GARNISH


    1. B003X8N

      Disengage the 3 claws to remove the rear door frame garnish.

  23. REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY


    1. B003VTAC01
      *a Temporary Bolt

      Disconnect the connector.

    2. Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator assembly may fall and cause damage.

    3. Remove the 3 bolts.

    4. Remove the rear door window regulator assembly.

    5. Remove the temporary bolt from the rear door window regulator assembly.

  24. REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY


    1. B003WGL

      Using a T25 "TORX" socket wrench, remove the 3 screws and rear power window regulator motor assembly from the rear door window regulator sub-assembly.

  25. REMOVE REAR DOOR LOCK WITH MOTOR ASSEMBLY


    1. Disconnect the connector.

    2. B003WU2C01
      *a Release Plate

      Using a T30 "TORX" socket wrench, remove the 3 screws.

    3. Move the rear door lock with motor assembly downward and pull the release plate out of the rear door outside handle frame sub-assembly.

    4. When reusing the rear door lock with motor assembly:


      1. B003TVH

        Remove the door lock wire harness seal from the rear door lock with motor assembly.

  26. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY


    1. w/o Double Locking System:


      1. B003WL6

        Using a screwdriver, disengage the 2 claws as shown in the illustration.

      2. B003V7A

        Remove the rear door lock remote control cable assembly as shown in the illustration.

    2. w/ Double Locking System:


      1. B003W3W

        Using a screwdriver, disengage the claw as shown in the illustration.

      2. B003SWF

        Remove the rear door lock remote control cable assembly as shown in the illustration.

  27. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY


    1. B003TMM

      w/o Double Locking System:


      1. Remove the rear door inside locking cable assembly as shown in the illustration.

    2. w/ Double Locking System:


      1. B003VIN

        Using a screwdriver, disengage the 3 claws as shown in the illustration.

      2. B003WYT

        Remove the rear door inside locking cable assembly as shown in the illustration.

  28. REMOVE REAR DOOR OUTSIDE HANDLE COVER


    1. B003TYD

      Using a T30 "TORX" socket wrench, loosen the screw.

      Tech Tips

      The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

    2. Disengage the claw and remove the rear door outside handle cover.

  29. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY


    1. B003TQR

      Move the lever as shown in the illustration.

    2. B003X54

      Pull and hold the release plate of the rear door outside handle frame sub-assembly as shown in the illustration.

      Note

      The release plate may interfere with the rear door outside handle assembly and may be damaged when removing the rear door outside handle assembly, unless it is pulled and held.

    3. B003WAS

      Remove the rear door outside handle assembly as shown in the illustration.

  30. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD


    1. B003SUZ

      Disengage the 3 claws to remove the rear door front outside handle pad.

  31. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD


    1. B003WA7

      Disengage the 2 claws to remove the rear door rear outside handle pad.

  32. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. B003TCOC01
      *A Outside
      *B Inside

      Using a T30 "TORX" socket wrench, loosen the screw.

    2. Slide the rear door outside handle frame sub-assembly to disengage the claw of the rear door outside handle frame sub-assembly, and then remove it.

  33. REMOVE REAR DOOR PANEL CUSHION


    1. B003T1M

      Disengage the claw and remove the rear door panel cushion.

  34. REMOVE REAR DOOR BELT MOULDING ASSEMBLY

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  35. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING

    Click here

  36. REMOVE REAR DOOR WINDOW FRAME MOULDING SUB-ASSEMBLY

    Click here

  37. REMOVE FRONT INNER BLACK OUT TAPE

    Click here

  38. REMOVE INNER UPPER BLACK OUT TAPE

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