CAN COMMUNICATION SYSTEM Open in Bus 2 Main Bus Line

DESCRIPTION

There may be an open circuit in one of the CAN main bus lines and/or a central gateway ECU (network gateway ECU) branch lines when the resistance between terminals 18 (CA4H) and 17 (CA4L) of the central gateway ECU (network gateway ECU) is 70 Ω or higher.

Symptom Trouble Area
Resistance between terminals 18 (CA4H) and 17 (CA4L) of central gateway ECU (network gateway ECU) is 70 Ω or higher.

  • CAN main bus lines or connector

  • Central gateway ECU (network gateway ECU) branch lines

  • ECM

  • Combination meter assembly

  • No. 1 CAN junction connector

  • No. 2 CAN junction connector

This malfunction is not related to the lines of a CAN branch except the central gateway ECU (network gateway ECU) branch lines or to ECUs or sensors connected to a CAN branch.

WIRING DIAGRAM

Figure 1. for LHD:

B003WIRE06

Figure 2. for RHD:

B003TGVE02

CAUTION / NOTICE / HINT

CAUTION:

When performing the confirmation driving pattern, obey all speed limits and traffic laws.

Note


  • Because the order of diagnosis is important to allow correct diagnosis, make sure to begin troubleshooting using How to Proceed with Troubleshooting when CAN communication system related DTCs are output.

    Click here

  • Before measuring the resistance of the CAN bus, turn the engine switch off and leave the vehicle for 1 minute or more without operating the key or any switches, or opening or closing the doors. After that, disconnect the cable from the negative (-) battery terminal and leave the vehicle for 1 minute or more before measuring the resistance.

  • After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

    Click here

  • After performing repairs, perform the DTC check procedure and confirm that the DTCs are not output again.

    DTC check procedure: Turn the ignition switch to ON and wait for 1 minute or more. Then operate the suspected malfunctioning system and drive the vehicle at 60 km/h (37 mph) or more for 5 minutes or more.

  • After the repair, perform the CAN bus check and check that all the ECUs and sensors connected to the CAN communication system are displayed as normal.

    Click here

  • Before replacing the ECM, refer to Service Bulletin.

Tech Tips


  • Before disconnecting related connectors for inspection, push in on each connector body to check that the connector is not loose or disconnected.

  • When a connector is disconnected, check that the terminals and connector body are not cracked, deformed or corroded.

PROCEDURE


  1. CHECK FOR OPEN IN CAN BUS LINES (CENTRAL GATEWAY ECU (NETWORK GATEWAY ECU) BRANCH LINES)


    1. Disconnect the cable from the negative (-) battery terminal.

    2. B003VK4C22
      *a

      Front view of wire harness connector

      (to Central Gateway ECU (Network Gateway ECU))

      Disconnect the K141 central gateway ECU (network gateway ECU) connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      K141-18 (CA4H) - K141-17 (CA4L) Cable disconnected from negative (-) battery terminal 108 to 132 Ω
      Result
      Result
      OK
      NG

    NG

    REPAIR OR REPLACE CAN BRANCH LINES OR CONNECTOR (CENTRAL GATEWAY ECU (NETWORK GATEWAY ECU))

    OK

  2. CHECK FOR OPEN IN CAN BUS LINES (COMBINATION METER ASSEMBLY)


    1. Reconnect the K141 central gateway ECU (network gateway ECU) connector.

    2. B003T6OC01
      *a

      Front view of wire harness connector

      (to Combination Meter Assembly)

      Disconnect the K3 combination meter assembly connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      K3-29 (CANH) - K3-30 (CANL) Cable disconnected from negative (-) battery terminal 108 to 132 Ω
      Result
      Result Proceed to
      OK A
      NG (for 2GR-FKS Engine) B
      NG (for 8AR-FTS Engine) C

    A

    REPLACE COMBINATION METER ASSEMBLY Click here

    C

    CHECK FOR OPEN IN CAN BUS LINES (ECM) Click here

    B

  3. CHECK FOR OPEN IN CAN BUS LINES (ECM)


    1. Reconnect the K3 combination meter assembly connector.

    2. B003X86C89
      *a

      Front view of wire harness connector

      (to ECM)

      Disconnect the A108 ECM connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A108-13 (CANH) - A108-26 (CANL) Cable disconnected from negative (-) battery terminal 108 to 132 Ω
      Result
      Result
      OK
      NG

    OK

    REPLACE ECM Click here

    NG

    GO TO STEP 5 Click here

  4. CHECK FOR OPEN IN CAN BUS LINES (ECM)


    1. Reconnect the K3 combination meter assembly connector.

    2. B003X86C51
      *a

      Front view of wire harness connector

      (to ECM)

      Disconnect the A91 ECM connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A91-13 (CANH) - A91-26 (CANL) Cable disconnected from negative (-) battery terminal 108 to 132 Ω
      Result
      Result
      OK
      NG

    OK

    REPLACE ECM Click here

    NG

  5. CHECK FOR OPEN IN CAN BUS LINES (NO. 1 CAN JUNCTION CONNECTOR)


    1. Reconnect the A108*1 or A91*2 ECM connector.


      • *1: for 2GR-FKS Engine

      • *2: for 8AR-FTS Engine

    2. B003V0TC45
      *a

      Front view of wire harness connector

      (to No. 1 CAN Junction Connector)
      *b to No. 2 CAN Junction Connector
      *c to Combination Meter Assembly

      Disconnect the K109 No. 1 CAN junction connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition Connected to
      K109-1 (CANH) - K109-11 (CANL) Cable disconnected from negative (-) battery terminal 108 to 132 Ω No. 2 CAN junction connector
      K109-2 (CANH) - K109-12 (CANL) Cable disconnected from negative (-) battery terminal 108 to 132 Ω Combination meter assembly
      Result
      Result Proceed to
      OK A
      NG (Line to No. 2 CAN junction connector) B
      NG (Line to combination meter assembly) C

    A

    REPLACE NO. 1 CAN JUNCTION CONNECTOR

    C

    REPAIR OR REPLACE CAN MAIN BUS LINES OR CONNECTOR (COMBINATION METER ASSEMBLY - NO. 1 CAN JUNCTION CONNECTOR)

    B

  6. CHECK FOR OPEN IN CAN BUS LINES (NO. 2 CAN JUNCTION CONNECTOR)


    1. Reconnect the K109 No. 1 CAN junction connector.

    2. B003V0TC46
      *a

      Front view of wire harness connector

      (to No. 2 CAN Junction Connector)
      *b to No. 1 CAN Junction Connector
      *c to ECM

      Disconnect the K110 No. 2 CAN junction connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition Connected to
      K110-1 (CANH) - K110-11 (CANL) Cable disconnected from negative (-) battery terminal 108 to 132 Ω No. 1 CAN junction connector
      K110-3 (CANH) - K110-13 (CANL) Cable disconnected from negative (-) battery terminal 108 to 132 Ω ECM
      Result
      Result Proceed to
      OK A
      NG (Line to No. 1 CAN junction connector) B
      NG (Line to ECM) C

    A

    REPLACE NO. 2 CAN JUNCTION CONNECTOR

    B

    REPAIR OR REPLACE CAN MAIN BUS LINES OR CONNECTOR (NO. 1 CAN JUNCTION CONNECTOR - NO. 2 CAN JUNCTION CONNECTOR)

    C

    REPAIR OR REPLACE CAN MAIN BUS LINES OR CONNECTOR (ECM - NO. 2 CAN JUNCTION CONNECTOR)