GENERATOR DISASSEMBLY

PROCEDURE


  1. REMOVE GENERATOR PULLEY CAP


    1. B003W4Z

      Using a screwdriver, remove the generator pulley cap from the generator pulley with clutch.

      Note

      Do not reuse the generator pulley cap.

  2. REMOVE GENERATOR PULLEY WITH CLUTCH


    1. Secure the generator drive end frame in a vise between aluminum plates.

    2. B003UM2C01
      *a Generator Rotor Shaft

      Install SST A and B to the generator pulley with clutch as shown in the illustration.

      SST
      09820-63021
    3. B003UEYC01
      *a Hold
      B003WAF Turn

      Using a wrench to hold SST A, turn SST B counterclockwise to loosen the generator pulley with clutch.

      Note

      Be careful as the generator pulley with clutch or generator rotor shaft may be damaged if the position of SST is not securely maintained while performing this operation.

    4. Remove SST from the generator assembly.

    5. Remove the generator pulley with clutch from the generator rotor shaft.

  3. REMOVE GENERATOR REAR END COVER


    1. Place the generator assembly on the generator pulley with clutch.

    2. B003WK1

      Remove the 3 nuts and generator rear end cover from the generator coil assembly.

  4. REMOVE GENERATOR TERMINAL INSULATOR


    1. Remove the terminal insulator from the generator coil assembly.

  5. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    1. B003VUR

      Remove the 2 screws and generator brush holder assembly from the generator coil assembly.

  6. REMOVE GENERATOR COIL ASSEMBLY


    1. B003T1G

      Remove the 4 bolts.

    2. B003WOIC02
      *a Turn
      B003WAF Hold

      Using SST, remove the generator coil assembly.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010 )

    3. Remove the generator washer.

  7. REMOVE GENERATOR ROTOR ASSEMBLY


    1. Remove the generator rotor assembly from the generator drive end frame.

  8. INSPECT GENERATOR DRIVE END FRAME BEARING

    Click here

  9. REMOVE GENERATOR DRIVE END FRAME BEARING


    1. B003UR7

      Remove the 4 screws and retainer plate from the generator drive end frame.

    2. B003WG8N01

      Using SST and a hammer, tap out the generator drive end frame bearing from the generator drive end frame.

      SST
      09950-60010   ( 09951-00250 )
      09950-70010   ( 09951-07100 )