GENERATOR DISASSEMBLY

PROCEDURE


  1. REMOVE GENERATOR PULLEY CAP


    1. B003UJ9

      Using a screwdriver, remove the generator pulley cap.

      Note

      Do not reuse the generator pulley cap.

  2. REMOVE GENERATOR REAR END COVER


    1. B003VI5

      Remove the 3 nuts and generator rear end cover.

  3. REMOVE GENERATOR TERMINAL INSULATOR


    1. B003T5D

      Remove the generator terminal insulator.

  4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    1. B003U22

      Remove the 2 screws and generator brush holder assembly.

  5. REMOVE GENERATOR COIL ASSEMBLY


    1. B003UXF

      Remove the 4 bolts.

    2. B003UWPC04
      *a Hold
      B003WAF Turn

      Using SST, remove the generator coil assembly.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011 )
    3. B003XAJ

      Remove the washer.

  6. REMOVE GENERATOR PULLEY WITH CLUTCH


    1. Secure the generator drive end frame in a vise tightly.

    2. B003SZCE04

      Confirm SST (A) and (B) shown in the illustration.

      SST
      09820-63021
    3. B003V10C04
      *a Rotor Shaft

      Place the rotor shaft end into SST (A).

    4. B003VDSC03
      *1 Generator Pulley with Clutch

      Fit SST (B) to the generator pulley with clutch.

    5. B003TUOC03
      *a Hold
      B003WAF Turn

      Loosen the generator pulley with clutch by turning SST (B) as shown in the illustration.

      Note


      • Check that the generator drive end frame is secured in the vise tightly.

      • Hold SST (A) tightly during the operation.

    6. Remove SST from the generator assembly.

    7. Remove the generator pulley with clutch from the rotor shaft.

  7. REMOVE GENERATOR ROTOR ASSEMBLY


    1. B003V39

      Remove the generator rotor assembly.

  8. INSPECT GENERATOR DRIVE END FRAME BEARING

    Click here

  9. REMOVE GENERATOR DRIVE END FRAME BEARING


    1. B003WUD

      Remove the 4 screws and retainer plate.

    2. B003X6ZE01

      Using SST and a hammer, tap out the generator drive end frame bearing.

      SST
      09950-60010   ( 09951-00250 )
      09950-70010   ( 09951-07100 )